Magnet Crane Machine

A magnet crane machine is an advanced lifting solution designed for handling heavy metal materials with ease and efficiency. Equipped with a powerful electromagnetic or permanent magnet system, this crane is widely used in steel mills, scrap yards, shipyards, and manufacturing plants. It ensures safe, quick, and energy-efficient material handling, reducing labor costs and increasing productivity.

Weight (KG):32000 kg

Max. Lifting Load:32 ton

Span:10.5~31.5m

Product Name:popular selling electric lift magnet 32 ton bridge overhead crane

Control method:Cabin Control

Power Source:3 Phase 380V 50hz

Lifting speed:1-15m/min

Lifting mechanism:Electric Trolley

Color:Optional

Trolley running speed:5-40m/min

Crane running speed:5-100m/min

Double Beam (Girder): A Double Beam Magnet Crane is a type of overhead crane equipped with two beams (also called girders) and an electromagnetic lifting system. It is commonly used in industries like steel production, scrap yards, and warehouses where handling heavy metal materials is required.

End beam: The end beam of a magnet crane machine is a crucial structural component that supports the lifting mechanism, including the electromagnet. It is typically attached to the crane's main girder or bridge and serves as a connection point for the hoist and trolley system.

Hoist: A magnet crane hoist is a key component of a magnetic lifting crane, used to handle ferrous metal loads in industries like steel manufacturing, scrap yards, and warehouses. It combines an electromagnet or permanent magnet with a crane hoist system to lift and transport heavy metal materials safely and efficiently.

Trolley: The trolley of a magnet crane machine is the moving component that carries the electromagnet or lifting magnet along the crane's bridge. It plays a crucial role in positioning the magnet for lifting and transporting ferrous materials like steel plates, scrap metal, or billets.

Magnet: The magnet in a magnet crane machine is an electromagnet, which is used to lift and move heavy metal objects, such as scrap metal, steel plates, or iron materials. These cranes are commonly used in scrapyards, steel mills, warehouses, and recycling plants.

Control system: The control system of a magnet crane machine is designed to efficiently lift, move, and release ferromagnetic materials using an electromagnet.

Sketch:

1. Efficient Handling of Heavy Metal Materials
Can easily lift and move heavy metal loads such as steel plates, bars, and scrap metal.
Reduces manual labor, increasing efficiency and productivity.
2. Strong Magnetic Force
Uses powerful electromagnets to securely hold ferrous (iron-containing) materials.
Ensures stable lifting, minimizing the risk of dropping or shifting.
3. Faster Operation
Unlike traditional lifting methods that require hooks, chains, or clamps, a magnet crane can attach and release materials quickly.
Reduces handling time and improves workflow efficiency.
4. Enhanced Safety
Reduces the need for manual lifting, minimizing workplace injuries.
Can operate remotely, keeping workers at a safe distance.
5. Cost-Effective
Lowers labor costs as fewer workers are needed for lifting and moving materials.
Reduces damage to materials since there's no need for physical contact with clamps or hooks.
6. Versatile Applications
Used in various industries including construction, shipbuilding, metal processing, and recycling.
Can lift different types of ferrous materials in various shapes and sizes.
7. Environmentally Friendly
No fuel consumption (if powered by electricity), reducing carbon emissions.
Minimal maintenance compared to hydraulic or mechanical lifting systems.
8. Remote Control Operation
Many modern magnet cranes come with wireless or remote controls, improving convenience and safety.
9. Customizable for Different Needs
Available in different lifting capacities and magnet strengths to suit various industrial applications.
Can be integrated with automation systems for smarter operations.

Steel Industry:

Lifting and transporting steel plates, beams, and coils.
Handling scrap metal in steel mills and foundries.
Scrap Yards & Recycling Plants:

Collecting, sorting, and moving scrap metal.
Loading and unloading metal materials for recycling.
Shipbuilding & Heavy Machinery:

Moving large steel sheets and components.
Assisting in assembling heavy metal structures.
Railway & Transportation:

Handling rails, train parts, and steel containers.
Loading and unloading cargo at ports and freight terminals.
Construction & Engineering:

Lifting rebar, metal pipes, and structural components.
Transporting metal materials on construction sites.
Warehouse & Logistics:

Organizing and moving metal inventory efficiently.
Reducing manual labor and improving safety.

1. Design & Engineering
Customer Requirements: Analyze customer needs (lifting capacity, working conditions, power source, etc.).
Technical Drawings: Create CAD drawings and detailed specifications.
Structural & Electrical Design: Design the crane's framework, electrical systems, and magnetic lifting mechanism.
Simulation & Testing: Use software to simulate load-bearing capacity and performance.
2. Material Procurement
Steel & Structural Components: High-strength steel for the crane frame, bridge, and trolley.
Magnetic Lifting System: Permanent or electromagnets, coils, and power supply components.
Electrical Components: Motors, cables, control panels, sensors, and safety devices.
Hydraulic & Mechanical Parts: Gears, pulleys, winches, and braking systems.
3. Fabrication & Manufacturing
a) Structural Fabrication
Cutting & Welding: CNC plasma cutting and welding of steel plates for the bridge, trolley, and support structures.
Machining: Precision machining of components like motor housings and gearboxes.
Surface Treatment: Sandblasting, priming, and anti-corrosion painting.
b) Assembly of Components
Bridge & Trolley Assembly: Connecting the main crane bridge with the trolley system.
Magnet Installation: Fixing the lifting magnet system to the hoist.
Electrical System Integration: Wiring the control panel, sensors, and motors.
Hydraulic/Pneumatic Systems: Installing auxiliary systems if required.
4. Quality Control & Testing
Load Testing: Verifying crane capacity with test loads.
Magnet Strength Testing: Ensuring lifting magnets meet required force and safety standards.
Electrical System Inspection: Checking power connections, emergency stops, and automation controls.
Operational Testing: Running the crane under no-load and full-load conditions.
5. Painting & Final Assembly
Coating Application: Applying protective coatings for corrosion resistance.
Final Fitting: Ensuring all bolts, joints, and fasteners are securely tightened.
6. Packing & Delivery
Disassembly for Transport: Dismantling the crane into transportable sections.
Packaging: Using protective wrapping, wooden crates, and securing fragile components.
Shipping: Transporting to the customer's location via truck, rail, or sea.
7. Installation & Commissioning
Site Preparation: Ensuring structural supports are ready.
On-Site Assembly: Installing the crane on rails or beams.
Final Testing: Running the crane in the working environment.
Training: Providing user training for safe and efficient operation.
8. After-Sales Service & Maintenance
Warranty Support: Addressing any defects or issues.
Routine Maintenance: Offering scheduled inspections and part replacements.
Technical Support: Providing guidance for troubleshooting and upgrades.

The company has installed an intelligent equipment management platform, and has installed 310 sets (sets) of handling and welding robots. After the completion of the plan, there will be more than 500 sets (sets), and the equipment networking rate will reach 95%. 32 welding lines have been put into use, 50 are planned to be installed, and the automation rate of the entire product line has reached

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