200ton Bridge Erecting Machine

Designed to revolutionize the way bridges are built, this state-of-the-art equipment combines advanced technology, efficiency, and safety to deliver exceptional results in bridge construction projects.

 

 

Incorporate our Bridge Erecting Machine into your next bridge construction project and experience a new era of efficiency, safety, and excellence. Here are some key features of this 200ton Bridge Erecting Machine:

 

1. Precision Engineering: Our Bridge Erecting Machine is engineered with meticulous attention to detail, ensuring precision and accuracy in every phase of bridge assembly. This guarantees a seamless connection between components and enhances overall structural integrity.

 

2. Rapid Assembly: With its automated and streamlined processes, the machine significantly reduces the time required for bridge assembly. This not only accelerates project timelines but also minimizes disruption to traffic and surrounding areas.

 

3. Versatility: The machine is adaptable to a wide range of bridge designs and dimensions. It can handle various types of bridges, including beam bridges, arch bridges, cable-stayed bridges, and more. Its versatile nature makes it an ideal choice for diverse infrastructure projects.

 

4. Enhanced Safety: Safety is paramount in any construction endeavor. Our Bridge Erecting Machine is equipped with advanced safety features, including real-time monitoring, emergency shutdown protocols, and comprehensive fall protection systems. This ensures the well-being of the construction crew and the surrounding environment.

 

5. Efficiency: By reducing the need for manual labor and optimizing resource utilization, the machine maximizes overall efficiency. It minimizes waste, lowers operational costs, and contributes to a more sustainable construction process.

 

6. Remote Operation: The Bridge Erecting Machine can be operated remotely, allowing operators to maintain a safe distance from potentially hazardous work zones. This remote operation capability enhances control and visibility during the construction process.

 

7. Minimized Environmental Impact: We recognize the importance of environmental responsibility. Our machine is designed to minimize noise, emissions, and other environmental impacts, aligning with modern construction practices that prioritize sustainability.

 

 

1. Lifting capacity: 200 tons (excluding spreader weight) 

2. Self-weight of the bridge erecting machine: 118 tons (maximum weight of a single piece: 7t)

3. Wind resistance

(1) No-load walking state: level 8 

(2) No-load anchoring state: level 12

(3) Lifting state with full load: Level 7 

4. Lifting speed:

(1) Full load: 0~1.0/min 

(2) No load: 0~1.5 m/min  

5. Luffing speed: 0~0.6 m/min (with load luffing)

6. Working range: Rmin=7m - Rmax=12m 

7. The walking mode of the whole machine: walking type (the oil cylinder is pushed up, and there is no load during the walking process)

8. Traveling speed of the whole machine: The whole movement is 15m, including the anchoring disassembly, reversing the track, and positioning, the whole process takes no more than 2 hours.

9. No-load climbing ability of the whole machine: ±3.5° 

10. Lifting height: 65m below the bridge deck, 1m above the bridge

11. Front and rear anchoring distance: 18m (16m, 19.5m)

12. Distance between the left and right support points during work: outside 10.5m, inside 5.7m 

13. Distance between front and rear support points: 16.85m 

14. Lifting deflection angle: horizontal bridge direction 1.5 degrees, longitudinal bridge direction 3.5 degrees

15. Spreader leveling performance: With vertical and horizontal leveling functions

16. The installed capacity of the whole machine: 110Kw 

17. Stability factor of the whole machine: meets the requirements of GB3811-83 (various working conditions∑M>0)

18. Product features and advantages: Double-width and two-way beam erection, step-by-step walking, counterweight cross-span, front and rear outriggers are equipped with hydraulic systems, outriggers can be adjusted by 0.8-1 meters, the main beam can be adjusted, and 45-degree inclined beams can be erected, etc.

 

 

The 200ton Bridge Erecting Machine is a complex piece of equipment that brings innovation and efficiency to bridge construction projects. Comprising various specialized components, this machine streamlines the process of bridge assembly. Here are the key components that make up this remarkable technology:

 

1. Main Frame: The main frame serves as the backbone of the Bridge Erecting Machine. It provides structural support and stability to the entire apparatus. Constructed from robust materials, the main frame ensures the machine's durability and longevity.

 

2. Gantry System: The gantry system is a critical part of the machine that spans the bridge's length. It consists of sturdy beams and tracks that facilitate the movement of various components during the construction process. The gantry system allows for precise positioning and alignment of bridge segments.

 

3. Lifting Mechanism: The lifting mechanism is responsible for hoisting and positioning heavy bridge segments into place. It employs hydraulic or mechanical systems to ensure controlled and accurate lifting, contributing to the precision assembly of the bridge.

 

4. Segment Handling Equipment: This equipment includes specialized tools for grasping, holding, and manipulating bridge segments during assembly. It ensures safe and efficient handling of various bridge components, reducing the risk of damage and human error.

 

5. Assembly Platforms: These platforms provide a stable working surface for construction crew members. They allow workers to access different areas of the bridge for assembly, welding, and other tasks while ensuring their safety.

 

6. Control Cabin: The control cabin houses the machine's operator controls, monitoring systems, and communication equipment. From here, operators oversee the entire construction process, make adjustments, and ensure that safety protocols are followed.

 

7. Power Source: The Bridge Erecting Machine requires a reliable power source, usually in the form of diesel engines or electric motors. This power drives the machine's hydraulic systems, lifting mechanisms, and other operational components.

 

8. Advanced Control System: Modern Bridge Erecting Machines are equipped with sophisticated control systems. These systems use computerized automation and sensors to manage various aspects of the construction process, including lifting, alignment, and safety protocols.

 

9. Safety Features: Ensuring the safety of workers and the surrounding environment is paramount. Safety features include emergency stop buttons, proximity sensors, fall protection systems, and alarms that alert operators to potential hazards.

 

10. Telemetry and Monitoring: Many Bridge Erecting Machines incorporate telemetry and monitoring technology. This allows for real-time data collection, remote operation, and performance analysis, enhancing efficiency and troubleshooting capabilities.

 

11. Wheels or Crawlers: Depending on the design, Bridge Erecting Machines may be equipped with wheels or crawler tracks. These mobility components enable the machine to traverse the construction site, positioning it for various phases of bridge assembly.

 

12. Maintenance Access: Easy access points for maintenance and servicing are integrated into the design. These access points facilitate regular upkeep, inspections, and repairs, ensuring the machine's optimal performance over its operational lifespan.

 

 

 

 

The 200ton Bridge Erecting Machine stands as a game-changer in the realm of bridge construction, offering a multitude of advantages that redefine traditional approaches. This cutting-edge technology revolutionizes the construction process, providing a host of benefits that span efficiency, safety, and quality:

 

1. Enhanced Efficiency: The Bridge Erecting Machine's automated processes significantly expedite bridge assembly. It reduces the need for manual labor, optimizes resource utilization, and accelerates project timelines, ultimately leading to faster project completion.

 

2. Streamlined Workflow: The machine's integrated systems work in harmony, promoting a streamlined workflow. This eliminates bottlenecks and inefficiencies, ensuring that each phase of construction seamlessly transitions to the next.

 

3. Precise Assembly: Precision engineering and automated alignment mechanisms guarantee accurate assembly of bridge components. This results in structurally sound bridges with minimal discrepancies, enhancing overall project quality.

 

4. Reduced Disruption: The rapid assembly facilitated by the machine reduces the time that construction sites remain active. This leads to decreased disruption to traffic, neighboring communities, and the environment.

 

5. Enhanced Safety: Advanced safety features, such as real-time monitoring, emergency shutdown protocols, and comprehensive fall protection systems, prioritize the safety of construction crews and the surrounding areas.

 

6. Adaptability: The Bridge Erecting Machine is designed to accommodate various bridge designs and types, from beam bridges to cable-stayed structures. Its versatility ensures that it can cater to a wide range of project requirements.

 

7. Cost Savings: By optimizing labor, reducing construction time, and minimizing resource waste, the machine offers substantial cost savings over traditional construction methods.

 

8. Remote Operation: Remote operation capabilities allow operators to control the machine from a safe distance, minimizing their exposure to hazardous work areas and creating a more controlled construction environment.

 

9. Consistent Quality: The machine's precision and automated processes ensure consistent and high-quality results across all phases of construction, from initial assembly to final touches.

 

10. Sustainability: Minimized environmental impact through reduced emissions, noise, and resource wastage aligns with modern construction practices that emphasize sustainability and responsibility.

 

11. Innovation Showcase: Incorporating the Bridge Erecting Machine into a project underscores a commitment to innovation and progression within the construction industry, setting a precedent for advanced construction practices.

 

12. Versatile Application: From small-scale bridge projects to extensive infrastructure endeavors, the machine's adaptability and efficiency make it suitable for a wide spectrum of construction scenarios.

 

 

The 200ton Bridge Erecting Machine stands at the forefront of modern construction technology, offering a wide range of applications that transform the way bridges are built. Its versatility, efficiency, and advanced features make it an invaluable asset in various bridge construction scenarios:

 

1. New Bridge Construction: The primary application of the 200ton Bridge Erecting Machine is in the construction of new bridges. It excels in assembling bridge components, ensuring accurate alignment, and expediting the overall construction process.

 

2. Bridge Rehabilitation and Upgrades: When existing bridges require rehabilitation, expansion, or upgrades, the Bridge Erecting Machine proves invaluable. It aids in the dismantling of old components, lifting and placing new segments, and maintaining the structural integrity of the bridge.

 

3. Emergency Replacements: In cases of emergency bridge replacements due to natural disasters or structural failures, the machine accelerates the process of installing new bridge components, minimizing disruption and restoring vital transportation routes swiftly.

 

4. Complex Bridge Designs: The 200ton Bridge Erecting Machine's adaptability makes it suitable for constructing various types of bridges, including complex designs like cable-stayed and arch bridges. Its precision ensures that intricate design elements are accurately assembled.

 

5. Remote or Challenging Locations: The 200ton Bridge Erecting Machine's remote operation capability is advantageous for constructing bridges in challenging or remote locations. Operators can control the machine from a safe distance, reducing risks associated with difficult terrain.

 

6. Highway and Railway Bridges: Whether for highways or railways, the machine offers efficient construction solutions for both types of bridges. Its ability to handle heavy loads and maintain precise alignments is crucial for safe and reliable transportation routes.

 

7. Urban Development Projects: In urban areas with limited construction space, the Bridge Erecting Machine's compact design and precision assembly make it a valuable tool for constructing bridges without causing excessive disruption to the surrounding environment.

 

8. Rapid Bridge Deployment: The machine's rapid assembly capabilities are particularly useful for projects that require bridges to be constructed quickly, such as military or disaster response scenarios.

 

9. Multi-Span Bridges: Constructing multi-span bridges requires intricate coordination of various components. The machine's automated processes ensure consistent alignment and precise placement, even across multiple spans.

 

10. Bridge Demolition: In cases where a bridge needs to be demolished, the Bridge Erecting Machine aids in controlled dismantling, ensuring that the process is safe, efficient, and environmentally responsible.

 

 

The production of a Bridge Erecting Machine involves a series of meticulous steps, from design and engineering to assembly and quality assurance. This complex process ensures that the final product meets high standards of performance, safety, and reliability. Here's an overview of the typical production procedure:

 

1. Concept and Design Phase:

• Engineers and designers collaborate to conceptualize the Bridge Erecting Machine's features, specifications, and capabilities.
• Detailed design plans are created, encompassing structural components, control systems, safety features, and aesthetics.

 

2. Material Procurement:

• Raw materials, such as high-strength steel, hydraulic components, electrical systems, and safety devices, are sourced from reputable suppliers.

 

3. Fabrication of Structural Components:

• Skilled fabricators shape and assemble the main frame, gantry system, lifting mechanism, and other key structural components according to design specifications.
• Precision welding and machining ensure the components' strength and accuracy.

 

4. Integration of Systems:

• Hydraulic systems, electrical components, automation controls, and safety mechanisms are integrated into the structural framework.
• Advanced control interfaces and telemetry systems are incorporated for remote operation and data monitoring.

 

5. Assembly of Subsystems:

• Various subsystems, such as the lifting mechanism, segment handling equipment, assembly platforms, and power source, are meticulously assembled and aligned.

 

6. Quality Control and Testing:

• Rigorous quality checks are conducted at each assembly stage to verify proper fit, alignment, and functionality.
• Simulation tests are performed to ensure smooth operation and safety features.

 

7. Painting and Finishing:

• The Bridge Erecting Machine undergoes surface preparation, painting, and corrosion protection to enhance its durability and aesthetics.

 

8. Safety Feature Calibration:

• Advanced safety systems, including emergency stop protocols, proximity sensors, and fall protection mechanisms, are calibrated and tested to meet stringent safety standards.

 

9. Operational Testing:

• Comprehensive operational testing is carried out, encompassing lifting capabilities, precision alignment, remote control functionality, and response to emergency situations.

 

10. Quality Assurance Inspections:

• Third-party inspectors or internal quality assurance teams review the Bridge Erecting Machine's construction, systems integration, and safety protocols.

 

11. Documentation and Manuals:

• Detailed operation manuals, maintenance guides, and troubleshooting procedures are prepared to assist operators and maintenance personnel.

 

12. Transport and Installation Preparation:

• The Bridge Erecting Machine is prepared for transportation to the construction site. If necessary, it is disassembled into manageable components for ease of transport.

 

13. On-Site Assembly and Testing:

• Skilled technicians oversee the reassembly of the machine at the construction site, ensuring that it is positioned correctly and aligned accurately.

 

14. Training and Commissioning:

• Operators and maintenance personnel receive training on the machine's operation, maintenance, and safety protocols.
• The machine is commissioned, and final tests are conducted to verify its performance under real-world conditions.

 

 

The company has installed an intelligent equipment management platform, and has installed 310 sets (sets) of handling and welding robots. After the completion of the plan, there will be more than 500 sets (sets), and the equipment networking rate will reach 95%. 32 welding lines have been put into use, 50 are planned to be installed, and the automation rate of the entire product line has reached 85%.

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