1. Main Girder

The primary load-bearing structure of the crane.

Fabricated from high-strength steel plates using welded box-girder construction.

Supports the hoist and trolley during operation.

2. End Carriages (End Trucks)

Mounted at both ends of the main girder.

Equipped with wheels that travel along the runway rails.

Ensure smooth and stable crane movement.

3. Electric Wire Rope Hoist

The lifting mechanism responsible for raising and lowering loads.

Consists of a motor, gearbox, drum, wire rope, and hook assembly.

Designed for reliable and efficient lifting operations.

 

4. Hoist Trolley

Carries the electric hoist along the length of the main girder.

Provides precise horizontal positioning of loads.

5. Hook Block Assembly

Includes forged hook, pulley block, and safety latch.

Used for securely lifting and handling materials.

 

6. Crane Traveling Mechanism

Drives the entire crane along the runway rails.

Comprises motors, gear reducers, wheels, and transmission shafts.

7. Electrical Control System

Includes control panel, contactors, circuit breakers, relays, and inverter (optional).

Ensures safe and reliable crane operation.

8. Power Supply System

Delivers electrical power to the crane and hoist.

Can utilize conductor bars, festoon systems, or cable reels.

9. Control Devices

Pendant push-button controller.

Wireless radio remote control (optional).

Cabin control (available for special applications).

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0. Safety Protection Devices

Overload limiter.

Hoisting upper and lower limit switches.

Emergency stop button.

Phase-loss and phase-sequence protection.

Short-circuit and overload protection.

Travel limit switches.

Buffers for crane and trolley travel.

11. Runway Rail System

Installed on supporting structures within the workshop.

Provides the travel path for the crane.

 

12. Supporting Steel Structure (Optional)

Steel columns and runway beams when the workshop does not have existing crane-supporting structures.

 

 

Sketch

 

13. Fasteners and Auxiliary Components

High-strength bolts

Connecting plates

Cable trays

Junction boxes

Maintenance platforms (optional)

Protective covers

 

 

 

Main technical

 

Advantages of 10 Ton Single Beam Overhead Crane

The 10 Ton Single Beam Overhead Crane offers a combination of efficiency, safety, and cost-effectiveness for medium-duty lifting tasks. Its main advantages include:

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1. Space Efficiency

Travels on elevated runway rails, freeing up valuable floor space for operations and storage.

Ideal for workshops with limited space or high-density layout.

2. High Lifting Capacity

Can handle loads up to 10 tons safely and reliably.

Suitable for lifting heavy equipment, materials, and machinery.

3. Smooth and Precise Operation

Electric hoist ensures controlled lifting and lowering.

Trolley movement along the girder allows precise horizontal positioning.

Reduces the risk of damage to materials and equipment.

4. Flexible Installation

Single girder design is lightweight and easy to install.

Can be customized for span, lifting height, and working class.

5. Cost-Effective

Lower initial investment and maintenance costs compared to double girder cranes.

Energy-efficient operation reduces operational expenses.

6. Enhanced Safety

Equipped with safety devices: overload limiter, travel limits, emergency stop.

Reduces the risk of accidents and ensures compliance with CE/ISO standards.

7. Low Maintenance

Simplified structure with fewer components than double girder cranes.

Reduced downtime and longer service life.

8. Versatility

Suitable for various applications: manufacturing, assembly, warehousing, maintenance, and logistics.

Can work in standard or customized environments.

 

Applications of 10 Ton Single Beam Overhead Crane

The 10 Ton Single Beam Overhead Crane is widely used in industrial environments where efficient material handling and lifting are required. Typical applications include:

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1. Manufacturing Workshops

Moving raw materials, semi-finished, and finished products between workstations.

Handling heavy machinery parts and assemblies.

2. Warehouses and Logistics Centers

Loading and unloading heavy goods.

Efficiently organizing storage racks and pallets.

3. Steel Fabrication Plants

Lifting steel plates, beams, and fabricated structures.

Assisting in welding, cutting, and assembly operations.

4. Equipment Maintenance Facilities

Lifting and positioning engines, turbines, or large mechanical components.

Facilitates repair and installation of heavy machinery.

5. Assembly and Production Lines

Transporting components along production lines.

Reduces manual labor and increases operational efficiency.

6. Construction Material Handling

Moving precast concrete components, construction tools, or building materials.

Ideal for indoor construction sites or prefabrication workshops.

7. General Industrial Applications

Chemical plants, paper mills, and other factories for routine heavy lifting tasks.

Anywhere overhead lifting is required with limited floor space.

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If you like, I can now create a full product specification sheet combining Product Description, Components, Advantages, and Applications for this 10 Ton Single Beam Overhead Crane. This would be ready for catalogs or technical documents.

 

10 Ton Single Beam Overhead Crane Production Procedure

The production of a 10 Ton Single Beam Overhead Crane follows a strict manufacturing and quality control process to ensure structural strength, operational reliability, and compliance with international standards.

1. Raw Material Inspection

Procure high-quality steel plates, profiles, motors, reducers, electrical components, and wire ropes.

Verify material certificates and specifications.

Inspect dimensions, surface quality, and mechanical properties.

2. Steel Plate Cutting

Use CNC flame cutting, plasma cutting, or laser cutting machines.

Cut web plates, flange plates, stiffeners, end carriage plates, and connection components according to engineering drawings.

Mark component identification numbers for traceability.

3. Main Girder Fabrication

Assemble web plates and flange plates.

Perform automatic submerged arc welding (SAW).

Install stiffeners and reinforcement plates.

Ensure dimensional accuracy and structural integrity.

4. End Carriage Manufacturing

Fabricate end beams and wheel assemblies.

Machine bearing housings and wheel mounting positions.

Install drive shafts, motors, and reducers.

5. Welding Inspection

Conduct visual inspection of all welds.

Perform non-destructive testing (NDT) such as ultrasonic testing (UT) or magnetic particle testing (MT) where required.

Repair and re-inspect any defective welds.

6. Machining Process

Machine wheel sets, bearing seats, shaft holes, and connection surfaces.

Verify dimensional tolerances using precision measuring instruments.

7. Surface Preparation

Remove rust, welding slag, oil, and contaminants.

Perform shot blasting to achieve the required surface cleanliness level.

Improve paint adhesion and corrosion resistance.

8. Painting and Coating

Apply anti-rust primer.

Apply intermediate coating if required.

Finish with high-quality topcoat according to customer specifications.

Allow sufficient curing time before assembly.

9. Hoist Assembly

Install electric wire rope hoist components:

Hoisting motor

Gear reducer

Drum assembly

Wire rope

Hook block

Limit switches

Conduct operational testing.

10. Electrical System Installation

Install electrical control panel.

Mount motors, cable systems, festoon systems, and control devices.

Connect wiring according to electrical schematics.

Configure inverter systems if applicable.

11. Complete Crane Assembly

Assemble main girder, end carriages, hoist trolley, and electrical systems.

Install safety devices and travel mechanisms.

Check all fasteners and connections.

12. Dimensional and Alignment Inspection

Verify crane span.

Check girder camber and straightness.

Inspect wheel alignment and track gauge.

Confirm installation accuracy.

13. Functional Testing

Test hoisting, trolley travel, and crane travel operations.

Verify smooth movement and braking performance.

Check limit switches, emergency stop functions, and safety interlocks.

14. Load Testing

Static Load Test

Apply 125% of rated load.

Inspect structural deformation and weld integrity.

Dynamic Load Test

Apply 110% of rated load.

Test lifting, lowering, and travel functions under load.

15. Final Quality Inspection

Review manufacturing records and test reports.

Verify compliance with contract specifications and standards.

Prepare quality documentation and certificates.

16. Packing and Delivery

Disassemble components when necessary for transportation.

Protect machined surfaces and electrical equipment.

Pack and label all components.

Load for shipment and provide installation manuals and quality certificates.

 

 

Workshop view:

The company has installed an intelligent equipment management platform, and has installed 310 sets (sets) of handling and welding robots. After the completion of the plan, there will be more than 500 sets (sets), and the equipment networking rate will reach 95%. 32 welding lines have been put into use, 50 are planned to be installed, and the automation rate of the entire product line has reached 85%.