Factory Crane

 

 

Factory Cranes play a vital role in modern industry and are the backbone of material handling. Especially in various manufacturing workshops, these cranes ensure smooth lifting and transportation of heavy objects. They not only significantly improve work efficiency, but also ensure workplace safety. A Factory Crane is a lifting machine composed of one main girder and is known for its simple and efficient design. This type of crane usually consists of a beam spanning the shop floor with a running mechanism underneath for the lateral movement of the load. The crane is equipped with wheels at both ends and can move along the track to facilitate the transportation of materials throughout the work area. The simplified structure of single-girder overhead cranes is cost-effective in both manufacturing and maintenance.

Warranty:12 months

Weight (KG):5000 kg

Feature:Bridge Crane

Condition:New

Color:Customers' Demand

 

 

Main beam:It is usually a longitudinal main beam made of parallel steel plates, which is connected by a series of cross beams to form a horizontal body structure, which is the main structure of the crane.

Hoist:Typically includes a motor, drum, wire rope, pulley and hook to lift and lower the load.

Control system:The place where the operator controls all functions of the crane, including the movement of the trolley and trolley and the raising and lowering of the hoisting mechanism.

Crane:It includes equipment such as electric motors, wheels and elephants mounted on a bridge or elephants supporting the rear of a workshop crane at the top.

Trolley:A device carrying a lifting mechanism that can move back and forth on the track of the bridge to lift heavy objects and move the load in the direction of the bridge

Sketch:

 

Main technical data

 

 

 

Space saving design: Factory Cranes have a compact design that allows them to be used in facilities with low headroom or smaller footprints compared to double girder bridge cranes. This makes them ideal for environments where space is limited.

 

Cost-effective: Generally, single girder bridge cranes are less expensive than double girder bridge cranes due to their ease of construction and less materials required. They provide a more economical solution for removing requirements without compromising functionality.

Ease of maintenance: The simple design of single overhead bridge cranes often results in easier and lower maintenance costs. There are fewer components to monitor and service, which simplifies storage and reduces maintenance time.

 

Versatile: These cranes can be designed with a variety of lifting mechanisms, such as hooks, masses, magnets, or clamps, making them suitable for a variety of applications from simple parts transportation to complex material handling tasks.

 

Improved Workflow: The bridge crane's ability to move loads in three dimensions (lift, traverse along the bridge, and walk along the track) increases operational efficiency by reducing the need to loads are manually placed again.

 

Improved Safety: Modern monorail cranes are equipped with safety features such as limit switches, overload protection and emergency stop controls, which ensure safe operation under different loading conditions.

 

Customization: These cranes can be customized to specific load requirements, span lengths, lift heights and operating parameters, allowing them to be tailored for specific industrial applications.

 

Easy installation: Single overhead cranes are generally easier to install compared to larger or more complex crane systems, which means less time spent on installation and a faster return on investment.

 

 

Manufacturing:

In factories producing machinery, automobiles, aerospace components, appliances, and more, these cranes are used for moving parts or assemblies between workstations, loading and unloading furnaces, and other manufacturing processes.

Construction:

On construction sites, steel beams, concrete beams, and other structural elements are used for various levels of buildings under construction.

Steel fabrication:

In foundries and mills, deck cranes handle molten steel, lift heavy steel sheets, and move thick steel during processing.

Freight and distribution centers:

For pallets, boxes, and other types of cargo from storage to shipping and vice versa.

Docks:

Docks are used to load and unload goods from vessels, as well as equipment and supplies needed for repairs and maintenance.

Maintenance and Repair:

Overhead cranes can be used to maintain areas where heavy machinery needs to be moved for maintenance or service.

Railway Wagon:

On railroads, these cranes can be used to load and unload goods and materials from freight cars.

 

 

 

 

 

 

 

 

Material Inspection

Quality Inspection: Strict quality inspection is carried out on the purchased raw materials to ensure that they meet the design requirements and national standards.

Material Storage: Qualified materials are stored according to classification to prevent corrosion or damage.

Cutting and Forming

Steel Cutting: Use plasma cutting, laser cutting or flame cutting and other technologies to cut the steel according to the size of the design drawing.

Forming Processing: Form the steel plate through bending, rolling, welding and other processes to manufacture the main beam, end beam and other structural parts.

Welding

Component Welding: The cut and formed steel parts are welded into the main structures such as the main beam, end beam and trolley. The welding process needs to be strictly controlled to ensure the structural strength and welding quality.

Weld Inspection: Use non-destructive testing technology (such as ultrasonic testing, radiographic testing) to inspect the welds to ensure that there are no cracks or other defects.

Machining

Precision Machining: Precision machining is performed on the key components of the crane, such as wheel sets, bearing seats, pulleys, etc., to ensure their dimensional accuracy and surface quality.

Assembly of the whole machine

General assembly: On the basis of pre-assembly, the overall assembly of the crane is carried out, including the final installation of the main beam, end beam, lifting mechanism, walking mechanism, etc.

Commissioning and testing

Under dynamic conditions, the operating performance of the crane is tested, including the testing of lifting, walking, steering and other functions. The overall size of the assembled bridge crane is checked to ensure that all dimensions meet the design requirements.

Spraying and anti-corrosion treatment

Surface treatment Rust removal: Rust removal on the surface of the crane, common methods include sandblasting, pickling, etc. Primer spraying: Spray anti-corrosion primer on the treated surface to prevent metal oxidation and corrosion. Topcoat spraying Color spraying: Spray topcoat according to customer requirements or industry standards to give the crane a protective and decorative effect. Marking: After spraying, mark the crane's identification information in accordance with the specifications, such as model, rated load, etc.

Factory and installation

Packaging and transportation

Packaging protection: Protectively package the key components of the crane to prevent damage during transportation. Transportation arrangement: According to the equipment size and transportation conditions, select a suitable transportation method to transport the crane to the customer's site.

Acceptance and delivery

Customer acceptance

On-site acceptance: The customer conducts on-site acceptance of the crane according to the contract requirements and technical specifications to check the performance and quality of the equipment.

Problem rectification: If any problems are found, the manufacturer needs to rectify them in time to ensure that the equipment fully meets the customer's requirements. Delivery and use Operation training: The manufacturer usually trains the customer's operators to ensure that they can operate the crane correctly and safely.

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