10 Ton Overhead Crane

 

 

A 10-ton single girder overhead crane is a hoist designed for loads weighing up to 10 tonnes. While double girder cranes are better suited to heavier loads and offer greater stability, single girder cranes have their own advantages such as lower costs, less complexity and a smaller footprint.

 

Warranty:2 years

Weight (KG):10000 kg

Feature:Bridge Crane

Condition:New

Rated Lifting Moment:100KN

Max. Lifting Load:12.5t

Span:8m

Lifting mechanism:Electric Hoist

Color:Request

Main electrical parts:Schneider

Power Source:3 Phase 380V 50hz

Crane type:Single Girder Overhead Bridge Crane

 

 

Bridge:10 Ton Overhead Crane is a horizontal structural girder that spans between the two sides or ends of the crane, usually supported by end carriages or wheels that move along the rails or tracks of the crane. The bridge serves as the main support for the hoist and trolley mechanism, moving back and forth along its length and carrying the load in a horizontal position.

2.Lifting Mechanism:The lifting mechanism of 10 Ton Overhead Crane is responsible for lifting and lowering loads. It usually consists of several key components that work together to generate the required lifting force while ensuring safety and control during operation.

Remote control:Remote control of a 10 Ton Overhead Crane allows operators to control crane movements and functions without being physically present on the crane. This can improve efficiency, safety and operator comfort. The remote control system can use different technologies, such as control stations, wireless radio controls or wired controllers.

Hoist:The hoist of a 10 Ton Overhead Crane is the core component that does the actual lifting of loads. It is typically located on a movable trolley that runs along the bridge of the crane. The hoist mechanism consists of several key components that work together to provide the necessary lift force and control for handling various materials.

Brake system:The braking system of a 10 Ton Overhead Crane is an important safety feature that prevents uncontrolled movement or lowering of the lifted load and maintains the crane's position when not in operation. Several types of braking systems are available for overhead travelling cranes, but they generally fall into one of two categories: mechanical brakes and electric brakes.

6.Sketch:

 

 

 

 

Cost-Effectiveness: Compared to double girder cranes, 10 Ton Overhead Cranes generally have a lower purchase cost, making them an economical choice for applications with moderate lifting requirements.

Simple Design: 10 Ton Overhead Cranes have a simpler design than their double girder counterparts, which means they require less maintenance and are easier to operate and repair.

Compact Size: These cranes have a smaller footprint, making them suitable for areas with limited space, such as small workshops or facilities with low headroom.

Easy Installation: Due to their more compact size and simpler design, single girder cranes are typically easier and quicker to install than double girder cranes.

Suitable for Light to Moderate Loads: They are well-suited for handling light to moderate loads in various industrial applications, such as manufacturing, material handling, and maintenance wok.

Good Maneuverability: Single girder cranes often come with flexible hoist and trolley systems that allow for precise positioning of loads, enhancing operational efficiency.

Energy Efficiency: As they are smaller and lighter than double girder cranes, single girder cranes may consume less energy during operation, contributing to energy savings over time.

Adaptability: They can be customized with different types of hoists, including electric chain or wire rope hoists, to meet specific operational needs.

Improved Workflow: In environments where the crane is used frequently, a single girder crane can improve workflow by allowing faster movement of materials and products.

Minimal Headroom Requirement: With a slim design, these cranes require less overhead space, making them suitable for facilities with low clearance.

 

 

Automotive Repair Garages: 10 Ton Overhead Cranes are utilized in automotive repair shops to lift engines, transmissions, and other heavy components for servicing and maintenance.

Recycling Centers: In recycling facilities, these cranes aid in the handling and sorting of recycled materials, contributing to efficient waste management.

Forestry: In the forestry industry, single girder cranes can be used for loading and unloading logs at sawmills and other processing facilities.

Construction Sites: On construction sites, these cranes can be used for moving building materials, precast components, and other heavy items to different parts of the site.

Mining Operations: In mining environments, 10 Ton Overhead Cranes support material movement and equipment maintenance tasks.

Shipyards: In smaller shipyards, these cranes can be used for lighter loads such as moving equipment, supplies, and small craft components.

Aerospace Industry: In aerospace assembly and maintenance facilities, single girder cranes can be used for moving smaller aircraft components and equipment.

Food Processing Plants: In food processing plants, these cranes assist in moving materials and ingredients from one stage of production to another.

Energy Sector: In power plants and other energy sector facilities, single girder cranes are used for maintenance tasks and moving equipment.

Theater and Film Production: In entertainment productions, these cranes might be used for moving sets, scenery, and technical equipment.

 

 

 

 

 

 

 

 

Material Inspection

Quality Inspection: Strict quality inspection is carried out on the purchased raw materials to ensure that they meet the design requirements and national standards.

Material Storage: Qualified materials are stored according to classification to prevent corrosion or damage.

Cutting and Forming

Steel Cutting: Use plasma cutting, laser cutting or flame cutting and other technologies to cut the steel according to the size of the design drawing.

Forming Processing: Form the steel plate through bending, rolling, welding and other processes to manufacture the main beam, end beam and other structural parts.

Welding

Component Welding: The cut and formed steel parts are welded into the main structures such as the main beam, end beam and trolley. The welding process needs to be strictly controlled to ensure the structural strength and welding quality.

Weld Inspection: Use non-destructive testing technology (such as ultrasonic testing, radiographic testing) to inspect the welds to ensure that there are no cracks or other defects.

Machining

Precision Machining: Precision machining is performed on the key components of the crane, such as wheel sets, bearing seats, pulleys, etc., to ensure their dimensional accuracy and surface quality.

Assembly of the whole machine

General assembly: On the basis of pre-assembly, the overall assembly of the crane is carried out, including the final installation of the main beam, end beam, lifting mechanism, walking mechanism, etc.

Commissioning and testing

Under dynamic conditions, the operating performance of the crane is tested, including the testing of lifting, walking, steering and other functions. The overall size of the assembled bridge crane is checked to ensure that all dimensions meet the design requirements.

Spraying and anti-corrosion treatment

Surface treatment Rust removal: Rust removal on the surface of the crane, common methods include sandblasting, pickling, etc. Primer spraying: Spray anti-corrosion primer on the treated surface to prevent metal oxidation and corrosion. Topcoat spraying Color spraying: Spray topcoat according to customer requirements or industry standards to give the crane a protective and decorative effect. Marking: After spraying, mark the crane's identification information in accordance with the specifications, such as model, rated load, etc.

Factory and installation

Packaging and transportation

Packaging protection: Protectively package the key components of the crane to prevent damage during transportation. Transportation arrangement: According to the equipment size and transportation conditions, select a suitable transportation method to transport the crane to the customer's site.

Acceptance and delivery

Customer acceptance

On-site acceptance: The customer conducts on-site acceptance of the crane according to the contract requirements and technical specifications to check the performance and quality of the equipment.

Problem rectification: If any problems are found, the manufacturer needs to rectify them in time to ensure that the equipment fully meets the customer's requirements. Delivery and use Operation training: The manufacturer usually trains the customer's operators to ensure that they can operate the crane correctly and safely.

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