Electromagnetic Overhead Crane with Rotary Carrier Beam

 

 

The electromagnetic lifting system uses an electric coil to create a magnetic field that attracts and lifts ferrous materials. The lifting capacity of the Electromagnetic Overhead Crane with Rotary Carrier Beam can range from a few tons to hundreds of tons, depending on the size and design of the crane.

 

The rotary carrier beam allows the Electromagnetic Overhead Crane with Rotary Carrier Beam to rotate and position the load in any direction, making it a versatile tool for loading and unloading materials. The carrier beam can be rotated manually or driven by an electric motor.

 

The Electromagnetic Overhead Crane with Rotary Carrier Beam is typically mounted on a runway beam that is attached to the building structure. The crane can travel along the runway on wheels or on a rail system. The operator can control the movement of the crane through a pendant control or a wireless remote control.

 

Overall, an electromagnetic overhead crane with a rotary carrier beam is a powerful and efficient tool for handling heavy loads in a range of industrial settings.

• Capacity: 5-800/50ton
• Span length: 4-35m
• Lifting height: 3-50m
• Work duty: A4, A5, A6,A7
• Raged voltage: 220V~690V, 50-60Hz, 3ph AC
• Work environment temperature: -25℃～+50℃, relative humidity ≤85%
• Crane control mode: Floor control / Remote control / Cabin room

 

 

1. Whole set crane

1) An Electromagnetic Overhead Crane with Rotary Carrier Beam is a type of crane that is designed to handle heavy loads using electromagnets. It consists of a bridge that runs on rails and is supported by end trucks. The crane is operated by a cab located at one end of the bridge.

2) The Rotary Carrier Beam is a specialized attachment that can be added to the crane. It is essentially a large rotating beam that is designed to hold multiple electromagnets. The beam can rotate 360 degrees, allowing the magnets to be positioned over a wide area.

When the crane is in operation, the electromagnets are activated and attract the steel components of the load. This allows the crane to lift and move heavy loads with ease. The rotary carrier beam further enhances the crane's functionality, as it allows the magnets to be positioned precisely where they are needed.

3) Overall, the Electromagnetic Overhead Crane with Rotary Carrier Beam is a versatile and efficient tool for handling heavy loads in industrial settings. It is commonly used in steel mills, foundries, and other heavy industries.

 

2. Main girder

1) Electromagnetic Overhead Crane with Rotary Carrier Beam's main girders are the main load-bearing structures of electromagnetic overhead cranes. They are responsible for carrying the weight of the entire crane, including the hoist, trolley, and load being lifted. These main girders are typically constructed of steel and come in various shapes and sizes depending on the specific requirements of the crane.

2) One of the unique features of electromagnetic overhead crane main girders is the ability to incorporate an electromagnetic system that allows the crane to lift and carry ferromagnetic materials. When an electric current is passed through the electromagnetic system, a magnetic field is generated, which attracts the ferromagnetic material being lifted. This technology is particularly useful in lifting heavy steel or iron objects that would otherwise be too difficult to handle manually.

3) The electromagnetic system is typically mounted on the main girders, and the strength of the magnetic field can be adjusted as needed to accommodate different types of loads. When the magnet is switched off, its magnetic power dissipates, and the material being lifted is released.

4) Overall, the electromagnetic overhead crane main girders are critical components of the crane, enabling it to safely and efficiently lift and move heavy loads.

 

3. Lifting System

1) An electromagnetic overhead crane with a rotary carrier beam lifting system is a type of crane that uses an electromagnetic system to lift and move heavy objects. The crane is mounted on a structure overhead, and the lifting mechanism consists of a rotary carrier beam that rotates around a central axis.

2) The electromagnetic lifting system works by applying a strong magnetic field to a ferrous material, creating a lifting force. The lifting capacity of the crane depends on the strength of the magnetic field and the size of the object being lifted.

3) The rotary carrier beam lifting system allows the crane to rotate in multiple directions, which makes it more flexible and efficient in handling heavy loads. The crane can lift and move objects in any direction, making it ideal for use in factories, warehouses, and shipyards.

4) Overall, the electromagnetic overhead crane with a rotary carrier beam lifting system is a powerful and versatile tool for lifting heavy loads in industrial settings.

4. End Carriages

1) Electromagnetic Overhead Crane with Rotary Carrier Beam is a type of crane that uses an electromagnet to pick up and move heavy loads. End carriages are the parts of the crane that support the bridge and allow it to move along the rails. End carriages also typically support the hoist and trolley assembly, allowing the crane to move the load from side to side and up and down.

2) Electromagnetic overhead crane end carriages are specifically designed to work with electromagnetic cranes. They are typically made of heavy-duty steel and are designed to withstand the weight and stress of moving heavy loads. The end carriages are often equipped with wheels that allow the crane to move along the rails smoothly and easily.

3) One of the main benefits of electromagnetic overhead crane end carriages is their ability to work with a variety of different loads. Because the electromagnet can be turned on and off, the crane can pick up and move loads of different sizes and shapes. This makes the crane highly versatile and useful in a variety of different industries.

4) Overall, electromagnetic overhead crane end carriages are an essential component of any electromagnetic crane. They provide the necessary support and mobility for the crane to move heavy loads efficiently and safely.

 

5. Crane traveling mechanism

1) Rotary Carrier Beam Electromagnetic Overhead Crane traveling mechanism refers to the movement system of an industrial crane that incorporates a rotary carrier beam and an electromagnetic lifting system. The crane is designed to operate in an overhead configuration, allowing it to move heavy loads horizontally and vertically over a worksite.

2) The rotary carrier beam is a structural component of the crane that rotates horizontally on a set of bearings, allowing the crane to position the load in the desired location. The electromagnetic lifting system uses electromagnets to create a strong magnetic force that can suspend the load, allowing it to be moved around the worksite with ease.

3) The traveling mechanism of the crane typically consists of a trolley or carriage that moves along a set of rails, allowing the crane to travel horizontally. The trolley is connected to the carrier beam, allowing the crane to move the load in different directions, such as up and down or side to side.

4) Overall, the rotary carrier beam electromagnetic overhead crane traveling mechanism is a highly versatile and useful tool for many industries. Its ability to move heavy loads safely and efficiently makes it an essential part of many manufacturing and construction processes.

 

6. Crane wheel

1) A forged overhead crane wheel is typically made by heating up a piece of metal, such as steel, to a high temperature and hammering and shaping it into the desired wheel shape. The wheel is then cooled and hardened through a process called quenching. Quality control and testing are important components of the manufacturing process to ensure that the crane wheel is strong and durable enough to withstand the heavy loads and stresses placed on it during operation.

2) The crane wheels are typically made of cast or forged steel and are designed to run on rails installed on the top of the runway or bridge. The wheels are driven using a motor or geared drive mechanism to move the crane along the runway or bridge.

 

7. Rotary Carrier Beam and electromagnet

1) An electromagnetic overhead crane is a type of crane that uses an electromagnet to lift and move heavy materials. The crane consists of a structure that spans across the work area, typically inside a manufacturing or warehouse facility, and moves along a rail system. The crane is powered by electricity and controlled by an operator who can move the crane forward and backward, lift and lower the load, and rotate the load.

2) The rotary carrier beam is a part of the crane that rotates and is attached to the electromagnet. It is designed to hold and transport the load securely in place. The rotary carrier beam is made of heavy-duty steel to ensure the safety of the load and the people around it.

3) The electromagnet is a crucial component of the electromagnetic overhead crane. It consists of a core made of ferrous material, typically iron, and a coil of wire that is wound around the core. The coil is connected to an electrical power source, which generates a magnetic field when current flows through the wire. The strength of the magnetic field can be controlled by adjusting the current flow, which controls the lifting force of the magnet.

4) When the electromagnet is turned on, the magnetic field attracts ferrous materials, such as iron or steel. The magnet can be lifted and moved by the crane to transport the load to its destination. Once the material is in place, the magnet can be switched off, releasing the material and allowing the crane operator to move on to the next task.

5) Overall, the electromagnetic overhead crane is a durable and efficient tool that can handle heavy loads with ease. Its ability to lift and move ferrous materials makes it an ideal choice for manufacturing and warehouse facilities that regularly transport raw materials and finished products.

 

8. Motor

A Rotary Carrier Beam Electromagnetic Overhead Crane Motor is a type of motor that is designed to power an overhead crane that uses a rotary carrier beam and an electromagnetic system for lifting and moving heavy loads. This motor is typically used in industrial settings such as manufacturing plants, warehouses, and construction sites where heavy loads need to be lifted and moved quickly and efficiently. The rotary carrier beam allows the crane to rotate and pivot, making it easier to maneuver in tight spaces. The electromagnetic system uses magnetic fields to lift and move the load, allowing for precise positioning and control. This type of motor is often chosen for its durability, reliability, and ability to handle heavy loads with ease.

 

9. Sound and light alarm system & limit switch& safety parts

1) Every crane will be equipped a sound and light alarm system and so that it is an effective way to keep people safe in emergency situations. It is important to ensure that the system is regularly tested and maintained to ensure that it is in good working order.

2) The limit switch can be widely used in three - dimensional control and travel limitation of hoisting machinery, and it can protect the crane.

 

10. Control Mode

 

11. Sketch

 

 

 

1. High lifting capacity: Rotary Carrier Beam Electromagnetic Overhead Crane can lift heavy loads easily and efficiently.

2. Flexibility: The crane provides the flexibility of maneuvering heavy loads in any direction, making it suitable for a wide range of applications.

3. Speed: The crane is capable of moving loads at high speeds, which helps to increase productivity and reduce downtime.

4. Safety: The crane is designed to operate safely, with features like overload protection, anti-skid systems, and emergency stop buttons.

5. Cost-effective: The use of electromagnetic technology reduces the need for additional lifting equipment, which can help to cut down on costs.

6. Precise positioning: The crane provides precise positioning of heavy loads, making it ideal for applications that require accurate placement of materials.

7. Low maintenance: The crane is low-maintenance, with fewer moving parts than other types of cranes, reducing the need for regular repair and maintenance.

8. Environmentally friendly: The crane is powered by electricity, making it environmentally friendly compared to cranes that use gasoline or diesel fuel.

9. Increased efficiency: The use of electromagnetic technology enables the crane to lift and move loads more efficiently than other types of cranes.

10. Reduced labor requirements: The crane's advanced features reduce the need for manual labor, making it ideal for applications where labor costs are high.

 

 

Rotary carrier beam electromagnetic overhead cranes are used in a variety of industries for material handling and lifting applications. Here are some of the common applications of these cranes:

 

1. Steel mills: Rotary carrier beam electromagnetic overhead cranes are commonly used in the steel industry for moving large steel coils, plates, and other heavy materials.

2. Ports and harbors: These cranes are used for loading and unloading cargo from ships, as well as for moving containers and other heavy equipment around the port.

3. Construction sites: Rotary carrier beam electromagnetic overhead cranes are used on construction sites for lifting large steel beams, concrete blocks, and other heavy building materials.

4. Automotive manufacturing: These cranes are used in the automotive industry for moving car parts and engines around the factory floor.

5. Mining: Rotary carrier beam electromagnetic overhead cranes are used in mining operations for moving heavy equipment and materials such as rocks, ore, and coal.

 

Overall, these cranes are ideal for any application where heavy lifting and material handling are required. They are efficient, safe, and can handle loads of up to several tons.

 

 

The production procedure of a Rotary Carrier Beam Electromagnetic Overhead Crane typically includes the following steps:

 

1. Design and engineering: The first step is to design and engineer the crane as per the client's requirements and the site constraints.

2. Fabrication of components: Once the design is finalized, the individual components of the crane, such as the beams, trolleys, motors, gearboxes, brakes, and hoists, are fabricated as per the specifications.

3. Assembly of components: The fabricated components are then assembled together according to the design to form the main structure of the crane.

4. Electrical and mechanical installation: The electrical and mechanical systems of the crane, including the power supply, control panels, sensors, and safety devices, are installed and interconnected.

5. Testing and commissioning: After the crane is fully assembled, it undergoes rigorous testing to ensure that all its systems are functioning correctly and working in tandem with each other. Once testing is complete, the crane is commissioned and handed over to the client.

6. Maintenance and service: The crane requires regular maintenance and service to ensure that it remains operational and safe to use. The client can engage the manufacturer or a third-party service provider for maintenance and repair services.

 

 

The company has installed an intelligent equipment management platform, and has installed 310 sets (sets) of handling and welding robots. After the completion of the plan, there will be more than 500 sets (sets), and the equipment networking rate will reach 95%. 32 welding lines have been put into use, 50 are planned to be installed, and the automation rate of the entire product line has reached 85%.

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