Electro Magnet Crane

The Electromagnet Crane is a specialized lifting machine designed for handling ferrous metal materials with high efficiency and precision. Equipped with a powerful electromagnetic system, this crane is ideal for steel mills, scrap yards, shipyards, and other industrial applications requiring the lifting, moving, and stacking of heavy metal loads.

Weight (KG):32000 kg

Max. Lifting Load:32 ton

Span:10.5~31.5m

Product Name:popular selling electric lift magnet 32 ton bridge overhead crane

Control method:Cabin Control

Power Source:3 Phase 380V 50hz

Lifting speed:1-15m/min

Lifting mechanism:Electric Trolley

Color:Optional

Trolley running speed:5-40m/min

Crane running speed:5-100m/min

Double Beam (Girder): A Double Beam Electromagnet Crane is a type of overhead crane designed for lifting and transporting heavy ferrous materials, such as steel plates, billets, and scrap metal, using an electromagnetic lifting system. It features two parallel beams (also called girders) for enhanced strength and stability.

End beam:

The end beam of an electromagnet crane is a crucial structural component that supports and connects the main girder to the end trucks or wheels. It plays a significant role in ensuring the stability, alignment, and smooth movement of the crane along the runway.

Key Functions of the End Beam:
Structural Support – It provides stability and strength to the crane's framework, distributing the weight of the main girder and load.
Connection to End Carriages – The end beam connects the main girder to the wheel assemblies (end trucks) that move along the crane runway.
Houses Drive Mechanism – It may contain the drive motor, wheels, and gearbox that enable the crane's horizontal motion.
Alignment and Load Distribution – It ensures the crane moves smoothly along the rails without excessive vibration or misalignment.

Hoist: A hoist in an electromagnetic crane is the component responsible for lifting and lowering loads. It works in conjunction with the electromagnet, which is used to pick up and hold ferrous (iron-based) materials.

Trolley:

The trolley of an electromagnetic crane is a crucial component that moves along the bridge girder and supports the lifting mechanism. It typically consists of the following parts:

Trolley Frame – A sturdy metal structure that holds all components together.
Hoist Mechanism – Includes the motor, drum, and wire ropes or chains that lift and lower the electromagnet.
Electromagnet – A powerful magnet used to pick up and release ferrous materials.
Traveling Mechanism – Wheels, rails, and motors that allow the trolley to move along the crane bridge.
Electrical System – Controls the magnetization and movement of the trolley.
Brakes & Safety Features – Ensures controlled operation and prevents accidents.

Magnet: An electromagnetic crane uses a powerful electromagnet to lift and transport heavy metal objects, such as scrap metal or steel plates. The magnet in an electromagnetic crane is a coil of wire wrapped around an iron core. When electric current flows through the coil, it creates a strong magnetic field that attracts ferrous metals.

Control system: The control system of an electromagnet crane is designed to manage the lifting and releasing of ferromagnetic materials, such as scrap metal, steel plates, or billets.

Sketch:

1. Strong and Adjustable Magnetic Force
The strength of the electromagnet can be adjusted by controlling the electric current.
It can lift heavy loads efficiently and release them quickly.
2. Quick and Easy Operation
Unlike mechanical clamps or hooks, an electromagnet can pick up, transport, and release materials with the flip of a switch.
It saves time and improves productivity in industrial settings.
3. Safe and Secure Handling
Reduces the risk of accidents compared to traditional lifting methods.
Provides a firm grip on materials, reducing the chances of dropping the load.
4. Ability to Handle Large and Irregular Objects
Can lift objects with complex or irregular shapes that may be difficult to handle with hooks or chains.
Used in industries like scrap yards, steel manufacturing, and shipyards.
5. No Need for Physical Contact
Reduces wear and tear on materials since there's no physical gripping mechanism.
Minimizes surface damage to the lifted objects.
6. Energy-Efficient
Uses electricity only when lifting or holding an object, making it cost-effective.
Some models have power backup systems to ensure safety during power failures.
7. Versatility in Industrial Applications
Used in scrap yards, construction sites, steel mills, shipbuilding, warehouses, and more.
Suitable for lifting steel plates, beams, pipes, and other ferrous materials.

Scrap Yards & Recycling Centers

Used to lift and sort scrap metal efficiently.
Helps in recycling processes by separating ferrous materials from non-ferrous ones.
Steel Manufacturing & Metalworking

Transports heavy steel plates, beams, and bars in steel mills.
Moves raw materials, semi-finished, and finished metal products.
Shipbuilding & Heavy Machinery Industries

Lifts and places large metal components during the manufacturing process.
Speeds up the assembly of large machines and ship parts.
Railway & Automotive Industries

Moves heavy steel components for train and car manufacturing.
Handles large volumes of metal sheets and frames.
Ports & Warehouses

Used for loading and unloading metal cargo at ports.
Helps in organizing and transporting metal goods in storage facilities.
Demolition & Construction Sites

Removes steel debris from demolished buildings.
Assists in lifting and placing heavy metal reinforcements in construction projects.
Mining Industry

Extracts and transports iron ore and other metallic materials.
Reduces manual handling risks and increases efficiency.

The company has installed an intelligent equipment management platform, and has installed 310 sets (sets) of handling and welding robots. After the completion of the plan, there will be more than 500 sets (sets), and the equipment networking rate will reach 95%. 32 welding lines have been put into use, 50 are planned to be installed, and the automation rate of the entire product line has reached

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