Gantry Crane 100 Ton

100 ton gantry crane is a perfect lifting system for heavy lifting applications such as port, construction site, railway, shipyard and freight yard to handle bulky materials. This heavy duty gantry crane is typically designed with double girder structure so as to be able to lift extremely large and heavy loads. The 100 ton crane produced by our company is adaptable for both indoor and outdoor uses, achieving a wide range of applications.

Warranty of core components：1 Year

Core Components：PLC, Engine, Bearing, Gearbox, Motor, Pressure vessel, Gear, Pump

Condition：New

Place of Origin：Henan, China

Warranty：1 Year

Weight (KG)：50000 kg

Feature：Gantry Crane

Lifting Capacity：5-50 Ton

Lifting speed：8.5m/min

Power Supply：3 Phase 380V 50hz

Color：Customer Requirements

Girder:Usually the main girder structure of gantry crane has truss beam, box girder and honeycomb beam. Gantry Crane 100 Ton truss beams are usually made of angle steel or I-beam through welding process.

2.Lifting Mechanism:Cranes work by using pulley systems to change the direction of the force needed to lift a load and to distribute that force over a greater distance. At the far end of the boom rests the main boom tip sheave.

3.Driver's cab:A fixed-cab crane is a vehicle used to lift and move heavy items in and out of loading docks, warehouses, or other areas with limited space. These machines are designed with a cab that extends over the top of a trailer or truck bed, allowing the operator to sit at the controls inside the vehicle.

Hoist:This part controls the vertical lifting and lowering. It is fixed to the trolley component, which allows it to move back and forth across the bridge as needed. Its load capacity depends on its design and construction.

Brake system:Brakes are commonly used in overhead crane systems due to their exceptional stopping power and reliability. These brakes consist of a rotating disc attached to the crane shaft and a stationary brake caliper.

6.Sketch:

 

 

1. High lifting capacity: Gantry Crane 100 Tons have a higher lifting capacity than single girder gantry cranes, making them suitable for lifting heavy loads.

2. Wide working range: Gantry Crane 100 Tons have a wider working range than single girder gantry cranes, allowing them to move more freely within the working area.

3. Versatility: Gantry Crane 100 Tons can be used in a variety of industries, including construction, manufacturing, and logistics, making them highly versatile.

4. Safety:Gantry Crane 100 Tons are designed with safety features such as load limiters and safety brakes, ensuring that they operate safely in high-risk environments.

5. Efficiency: Gantry Crane 100 Tons are equipped with advanced technologies such as hydraulic or electric hoists, making them highly efficient in lifting and transporting loads.

6. Stable operation: Gantry Crane 100 Tons have a stable structure and can operate smoothly even in windy or uneven terrain conditions.

7. Easy installation and maintenance: Gantry Crane 100 Tons are easy to install and maintain, requiring less time and effort compared to other types of cranes.

8. Cost-effective: Although Gantry Crane 100 Tons may have a higher initial cost than single girder gantry cranes, their long-term operational costs are lower due to their higher efficiency and durability.

 

 

1. Construction: Gantry Crane 100 Tons are often used in construction sites for lifting heavy loads such as steel beams, concrete blocks, and precast components.

2. Manufacturing: In manufacturing plants, Gantry Crane 100 Tons are used for moving heavy materials and equipment, loading and unloading trucks, and handling large rolls of material.

3. Shipyards: In shipyards, Gantry Crane 100 Tons are used for lifting heavy ship components, such as engines and propellers, and for loading and unloading cargo from ships.

4. Warehouses and distribution centers: Gantry Crane 100 Tons are used in warehouses and distribution centers for moving pallets, shipping containers, and other heavy loads.

5. Railway yards: In railway yards, Gantry Crane 100 Tons are used for loading and unloading rail cars with goods and materials.

6. Power plants: In power plants, Gantry Crane 100 Tons are used for lifting and moving heavy equipment such as generators, turbines, and transformers.

 

 

 

 

 

 

Material Inspection

Quality Inspection: Strict quality inspection is carried out on the purchased raw materials to ensure that they meet the design requirements and national standards.

Material Storage: Qualified materials are stored according to classification to prevent corrosion or damage.

Cutting and Forming

Steel Cutting: Use plasma cutting, laser cutting or flame cutting and other technologies to cut the steel according to the size of the design drawing.

Forming Processing: Form the steel plate through bending, rolling, welding and other processes to manufacture the main beam, end beam and other structural parts.

Welding

Component Welding: The cut and formed steel parts are welded into the main structures such as the main beam, end beam and trolley. The welding process needs to be strictly controlled to ensure the structural strength and welding quality.

Weld Inspection: Use non-destructive testing technology (such as ultrasonic testing, radiographic testing) to inspect the welds to ensure that there are no cracks or other defects.

Machining

Precision Machining: Precision machining is performed on the key components of the crane, such as wheel sets, bearing seats, pulleys, etc., to ensure their dimensional accuracy and surface quality.

Assembly of the whole machine

General assembly: On the basis of pre-assembly, the overall assembly of the crane is carried out, including the final installation of the main beam, end beam, lifting mechanism, walking mechanism, etc.

Commissioning and testing

Under dynamic conditions, the operating performance of the crane is tested, including the testing of lifting, walking, steering and other functions. The overall size of the assembled bridge crane is checked to ensure that all dimensions meet the design requirements.

Spraying and anti-corrosion treatment

Surface treatment Rust removal: Rust removal on the surface of the crane, common methods include sandblasting, pickling, etc. Primer spraying: Spray anti-corrosion primer on the treated surface to prevent metal oxidation and corrosion. Topcoat spraying Color spraying: Spray topcoat according to customer requirements or industry standards to give the crane a protective and decorative effect. Marking: After spraying, mark the crane's identification information in accordance with the specifications, such as model, rated load, etc.

Factory and installation

Packaging and transportation

Packaging protection: Protectively package the key components of the crane to prevent damage during transportation. Transportation arrangement: According to the equipment size and transportation conditions, select a suitable transportation method to transport the crane to the customer's site.

Acceptance and delivery

Customer acceptance

On-site acceptance: The customer conducts on-site acceptance of the crane according to the contract requirements and technical specifications to check the performance and quality of the equipment.

Problem rectification: If any problems are found, the manufacturer needs to rectify them in time to ensure that the equipment fully meets the customer's requirements. Delivery and use Operation training: The manufacturer usually trains the customer's operators to ensure that they can operate the crane correctly and safely.

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