10t Overhead Crane Price

 

1. Bridge

Description: The main horizontal structure spanning the width of the crane runway.

Function: Supports the trolley and hoist and transfers the load to the runway rails.

Types:

Single girder: One beam; lighter loads, simpler design.

Double girder: Two beams; better for heavy loads like 10t, longer spans, increased rigidity.

2. Trolley

Description: Moves along the bridge and carries the hoist.

Function: Enables horizontal movement of the hoist along the bridge.

Components inside trolley:

Wheels or rollers

Motors and gear system (for movement)

Control wiring

 

 

3. Hoist

Description: The lifting mechanism. Can be electric, wire-rope, or chain type.

Function: Lifts and lowers the load.

Key parts:

Drum/chain wheel: Where the cable or chain winds

Wire rope/chain: The lifting medium

Hook: Attaches to the load

Motor & gearbox: Provides lifting power

Brakes: Prevents unintended descent

4. Runway

Description: The rails fixed on either side of the workspace on which the bridge moves.

Function: Provides a path for the bridge to travel, usually along the length of the building.

Components:

Rails (profiled steel)

End trucks (support bridge on rails)

5. End Trucks

Description: Wheels located at the ends of the bridge.

Function: Transfers the weight of the bridge and load to the runway rails.

Components: Wheels, motor, brakes.

6. Electrical System

Description: Powers all motors and controls.

Components:

Motors for hoist, trolley, and bridge movement

Electrical wiring and cable festoons

Control panel or pendant control

Limit switches (to prevent overtravel)

.

7. Hook Block

Description: The assembly at the end of the hoist rope/chain with the hook.

Function: Connects to the load safely.

Components: Hook, pulley sheaves, latch, and bearings.

8. Safety Devices

Overload protection: Prevents lifting more than 10t

Anti-collision devices: Stops bridge/trolley from hitting limits

Emergency stop: Cuts all power immediately

Limit switches: Stops hoist at top/bottom limits

Sketch

 

Main technical

 

High Load Capacity

Can lift and transport up to 10 tons, making it suitable for heavy industrial operations.

Efficient Material Handling

Moves large loads quickly and smoothly across the workspace, reducing manual labor and saving time.

Space-Saving Design

Operates overhead, freeing floor space for other machinery and operations.

Precision and Control

Electric hoists and motorized trolleys allow precise positioning of heavy loads, which is essential in assembly lines and production processes.

Safety

Equipped with limit switches, overload protection, brakes, and emergency stops to reduce accidents.

Versatility

Can be used with different hoists (wire rope, chain, or electric), suitable for various industries.

Durability and Reliability

Designed for continuous heavy-duty use, particularly in industrial environments.

Manufacturing Plants

Lifting and moving raw materials, machinery parts, or heavy assemblies.

Warehouses and Logistics

Loading/unloading heavy goods and containers efficiently.

Steel and Metal Industries

Handling steel coils, plates, beams, and other heavy metals.

Construction Sites

Moving construction materials, prefabricated components, and equipment.

Shipyards and Ports

Lifting ship parts, engines, or cargo containers.

Automotive Industry

Assists in assembling large vehicles, moving engines, or chassis.

Power Plants and Heavy Engineering

Installation and maintenance of turbines, generators, and other heavy machinery.

Steel Structure Manufacturing:

Main Beam: CNC cutting and pre-cambering; web plate welding using automatic submerged arc welding; welds undergo non-destructive testing.

End Beams: Rectangular tube integral forming or steel plate welding followed by single-stage boring using a CNC machining center to ensure wheel installation accuracy.

Machining and Assembly: After precision machining of each component, the main beam and end beams are pre-connected with high-strength bolts. Simultaneously, the drive unit, wheel assembly, etc., are assembled into the running mechanism and lifting mechanism (electric hoist).

Electrical System Integration: Installation of control box, sliding contact line, cables, etc., connecting motors of each mechanism to safety devices such as limit switches.

Surface Treatment: The entire machine is sprayed with epoxy zinc-rich primer and topcoat (e.g., two primer coats and eight top coats) to form a dense protective layer, providing corrosion resistance and aesthetic appeal.

Complete Machine Debugging and Testing: Power-on no-load, static load, and dynamic load tests are conducted to verify the stability and safety of each mechanism. After issuing a certificate of conformity, the machine is disassembled and transported.

Workshop view:

The company has installed an intelligent equipment management platform, and has installed 310 sets (sets) of handling and welding robots. After the completion of the plan, there will be more than 500 sets (sets), and the equipment networking rate will reach 95%. 32 welding lines have been put into use, 50 are planned to be installed, and the automation rate of the entire product line has reached 85%.