Overhead Crane With Carrier Beam

 

 

An overhead crane with a carrier beam is a type of lifting equipment commonly used in industrial environments such as warehouses, factories, and shipyards. It consists of a bridge crane and a horizontal beam, known as the carrier beam or spreader beam, suspended from the crane's hoist. The carrier beam is used to support and evenly distribute the load across multiple lifting points, allowing for the safe lifting of long, heavy, or irregularly shaped objects.

 

Overall, an electromagnetic overhead crane with a rotary carrier beam is a powerful and efficient tool for handling heavy loads in a range of industrial settings.

• Capacity: 5-800/50ton
• Span length: 4-35m
• Lifting height: 3-50m
• Work duty: A4, A5, A6,A7
• Raged voltage: 220V~690V, 50-60Hz, 3ph AC
• Work environment temperature: -25℃～+50℃, relative humidity ≤85%
• Crane control mode: Floor control / Remote control / Cabin room

 

 

Key Components:

Bridge Crane: The primary crane structure that moves along tracks or rails, spanning the width of the working area. It supports the hoist and carrier beam.

Hoist: The mechanism that raises and lowers the load. The hoist is mounted on the crane and controls the lifting process.

Carrier Beam: A horizontal beam attached to the hoist, used to lift and stabilize large loads that need multiple attachment points.

Trolleys: These can run along the beam, allowing horizontal movement of the load for positioning purposes.

Control System: Operators use controls to maneuver the crane, hoist, and carrier beam to move loads efficiently and safely.

 

2. Main girder

1) Electromagnetic Overhead Crane with Rotary Carrier Beam's main girders are the main load-bearing structures of electromagnetic overhead cranes. They are responsible for carrying the weight of the entire crane, including the hoist, trolley, and load being lifted. These main girders are typically constructed of steel and come in various shapes and sizes depending on the specific requirements of the crane.

2) One of the unique features of electromagnetic overhead crane main girders is the ability to incorporate an electromagnetic system that allows the crane to lift and carry ferromagnetic materials. When an electric current is passed through the electromagnetic system, a magnetic field is generated, which attracts the ferromagnetic material being lifted. This technology is particularly useful in lifting heavy steel or iron objects that would otherwise be too difficult to handle manually.

3) The electromagnetic system is typically mounted on the main girders, and the strength of the magnetic field can be adjusted as needed to accommodate different types of loads. When the magnet is switched off, its magnetic power dissipates, and the material being lifted is released.

4) Overall, the electromagnetic overhead crane main girders are critical components of the crane, enabling it to safely and efficiently lift and move heavy loads.

 

3. Lifting System

1) An electromagnetic overhead crane with a rotary carrier beam lifting system is a type of crane that uses an electromagnetic system to lift and move heavy objects. The crane is mounted on a structure overhead, and the lifting mechanism consists of a rotary carrier beam that rotates around a central axis.

2) The electromagnetic lifting system works by applying a strong magnetic field to a ferrous material, creating a lifting force. The lifting capacity of the crane depends on the strength of the magnetic field and the size of the object being lifted.

3) The rotary carrier beam lifting system allows the crane to rotate in multiple directions, which makes it more flexible and efficient in handling heavy loads. The crane can lift and move objects in any direction, making it ideal for use in factories, warehouses, and shipyards.

4) Overall, the electromagnetic overhead crane with a rotary carrier beam lifting system is a powerful and versatile tool for lifting heavy loads in industrial settings.

4. End Carriages

1) Electromagnetic Overhead Crane with Rotary Carrier Beam is a type of crane that uses an electromagnet to pick up and move heavy loads. End carriages are the parts of the crane that support the bridge and allow it to move along the rails. End carriages also typically support the hoist and trolley assembly, allowing the crane to move the load from side to side and up and down.

2) Electromagnetic overhead crane end carriages are specifically designed to work with electromagnetic cranes. They are typically made of heavy-duty steel and are designed to withstand the weight and stress of moving heavy loads. The end carriages are often equipped with wheels that allow the crane to move along the rails smoothly and easily.

3) One of the main benefits of electromagnetic overhead crane end carriages is their ability to work with a variety of different loads. Because the electromagnet can be turned on and off, the crane can pick up and move loads of different sizes and shapes. This makes the crane highly versatile and useful in a variety of different industries.

4) Overall, electromagnetic overhead crane end carriages are an essential component of any electromagnetic crane. They provide the necessary support and mobility for the crane to move heavy loads efficiently and safely.

 

5. Crane traveling mechanism

1) Rotary Carrier Beam Electromagnetic Overhead Crane traveling mechanism refers to the movement system of an industrial crane that incorporates a rotary carrier beam and an electromagnetic lifting system. The crane is designed to operate in an overhead configuration, allowing it to move heavy loads horizontally and vertically over a worksite.

2) The rotary carrier beam is a structural component of the crane that rotates horizontally on a set of bearings, allowing the crane to position the load in the desired location. The electromagnetic lifting system uses electromagnets to create a strong magnetic force that can suspend the load, allowing it to be moved around the worksite with ease.

3) The traveling mechanism of the crane typically consists of a trolley or carriage that moves along a set of rails, allowing the crane to travel horizontally. The trolley is connected to the carrier beam, allowing the crane to move the load in different directions, such as up and down or side to side.

4) Overall, the rotary carrier beam electromagnetic overhead crane traveling mechanism is a highly versatile and useful tool for many industries. Its ability to move heavy loads safely and efficiently makes it an essential part of many manufacturing and construction processes.

 

6. Crane wheel

1) A forged overhead crane wheel is typically made by heating up a piece of metal, such as steel, to a high temperature and hammering and shaping it into the desired wheel shape. The wheel is then cooled and hardened through a process called quenching. Quality control and testing are important components of the manufacturing process to ensure that the crane wheel is strong and durable enough to withstand the heavy loads and stresses placed on it during operation.

2) The crane wheels are typically made of cast or forged steel and are designed to run on rails installed on the top of the runway or bridge. The wheels are driven using a motor or geared drive mechanism to move the crane along the runway or bridge.

 

7. Rotary Carrier Beam and electromagnet

1) An electromagnetic overhead crane is a type of crane that uses an electromagnet to lift and move heavy materials. The crane consists of a structure that spans across the work area, typically inside a manufacturing or warehouse facility, and moves along a rail system. The crane is powered by electricity and controlled by an operator who can move the crane forward and backward, lift and lower the load, and rotate the load.

2) The rotary carrier beam is a part of the crane that rotates and is attached to the electromagnet. It is designed to hold and transport the load securely in place. The rotary carrier beam is made of heavy-duty steel to ensure the safety of the load and the people around it.

3) The electromagnet is a crucial component of the electromagnetic overhead crane. It consists of a core made of ferrous material, typically iron, and a coil of wire that is wound around the core. The coil is connected to an electrical power source, which generates a magnetic field when current flows through the wire. The strength of the magnetic field can be controlled by adjusting the current flow, which controls the lifting force of the magnet.

4) When the electromagnet is turned on, the magnetic field attracts ferrous materials, such as iron or steel. The magnet can be lifted and moved by the crane to transport the load to its destination. Once the material is in place, the magnet can be switched off, releasing the material and allowing the crane operator to move on to the next task.

5) Overall, the electromagnetic overhead crane is a durable and efficient tool that can handle heavy loads with ease. Its ability to lift and move ferrous materials makes it an ideal choice for manufacturing and warehouse facilities that regularly transport raw materials and finished products.

 

8. Motor

A Rotary Carrier Beam Electromagnetic Overhead Crane Motor is a type of motor that is designed to power an overhead crane that uses a rotary carrier beam and an electromagnetic system for lifting and moving heavy loads. This motor is typically used in industrial settings such as manufacturing plants, warehouses, and construction sites where heavy loads need to be lifted and moved quickly and efficiently. The rotary carrier beam allows the crane to rotate and pivot, making it easier to maneuver in tight spaces. The electromagnetic system uses magnetic fields to lift and move the load, allowing for precise positioning and control. This type of motor is often chosen for its durability, reliability, and ability to handle heavy loads with ease.

 

9. Sound and light alarm system & limit switch& safety parts

1) Every crane will be equipped a sound and light alarm system and so that it is an effective way to keep people safe in emergency situations. It is important to ensure that the system is regularly tested and maintained to ensure that it is in good working order.

2) The limit switch can be widely used in three - dimensional control and travel limitation of hoisting machinery, and it can protect the crane.

 

10. Control Mode

 

11. Sketch

 

 

 

1. High lifting capacity: Rotary Carrier Beam Electromagnetic Overhead Crane can lift heavy loads easily and efficiently.

2. Flexibility: The crane provides the flexibility of maneuvering heavy loads in any direction, making it suitable for a wide range of applications.

3. Speed: The crane is capable of moving loads at high speeds, which helps to increase productivity and reduce downtime.

4. Safety: The crane is designed to operate safely, with features like overload protection, anti-skid systems, and emergency stop buttons.

5. Cost-effective: The use of electromagnetic technology reduces the need for additional lifting equipment, which can help to cut down on costs.

6. Precise positioning: The crane provides precise positioning of heavy loads, making it ideal for applications that require accurate placement of materials.

7. Low maintenance: The crane is low-maintenance, with fewer moving parts than other types of cranes, reducing the need for regular repair and maintenance.

8. Environmentally friendly: The crane is powered by electricity, making it environmentally friendly compared to cranes that use gasoline or diesel fuel.

9. Increased efficiency: The use of electromagnetic technology enables the crane to lift and move loads more efficiently than other types of cranes.

10. Reduced labor requirements: The crane's advanced features reduce the need for manual labor, making it ideal for applications where labor costs are high.

 

 

Applications:

Handling long or irregular loads such as steel plates, concrete beams, pipes, and other large construction materials.

Used in industries like construction, manufacturing, steel mills, and shipping.

Particularly useful for tasks requiring precise load positioning and even distribution of weight.

 

 

The production procedure of a Rotary Carrier Beam Electromagnetic Overhead Crane typically includes the following steps:

 

1. Design and engineering: The first step is to design and engineer the crane as per the client's requirements and the site constraints.

2. Fabrication of components: Once the design is finalized, the individual components of the crane, such as the beams, trolleys, motors, gearboxes, brakes, and hoists, are fabricated as per the specifications.

3. Assembly of components: The fabricated components are then assembled together according to the design to form the main structure of the crane.

4. Electrical and mechanical installation: The electrical and mechanical systems of the crane, including the power supply, control panels, sensors, and safety devices, are installed and interconnected.

5. Testing and commissioning: After the crane is fully assembled, it undergoes rigorous testing to ensure that all its systems are functioning correctly and working in tandem with each other. Once testing is complete, the crane is commissioned and handed over to the client.

6. Maintenance and service: The crane requires regular maintenance and service to ensure that it remains operational and safe to use. The client can engage the manufacturer or a third-party service provider for maintenance and repair services.

 

 

The company has installed an intelligent equipment management platform, and has installed 310 sets (sets) of handling and welding robots. After the completion of the plan, there will be more than 500 sets (sets), and the equipment networking rate will reach 95%. 32 welding lines have been put into use, 50 are planned to be installed, and the automation rate of the entire product line has reached 85%.

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