5 Ton Overhead Crane

 

 

As an important lifting equipment, 5 Ton Overhead Crane is widely used in the industrial field. It consists of a variety of complex components that work together to enable the crane to efficiently complete a variety of lifting tasks. The 5 Ton Overhead Crane achieves efficient and safe handling of objects through the coordinated operation of the hoisting mechanism, trolley mechanism and cart mechanism. The design and functionality of this equipment make it play an important role in industrial production, greatly improving the efficiency and accuracy of material handling.

 

 

Warranty:12 months

Weight (KG):500 kg

Feature:Bridge Crane

Condition:New

Power Source:3 Phase 380V 50hz or customized

 

 

Main beam:The main function of the main beam is to provide a stable support structure so that the crane can span over the workshop and bear and transmit various loads. At the same time, the bridge is also responsible for providing a mounting platform for other components of the crane.

Hoist:The function of cranes is to provide a safe and efficient way to raise and lower heavy objects. It is important to use proper safety procedures when operating a lift, including wearing the proper safety equipment and following all safety regulations.

 

 

Control system:The crane control system ensures efficient and safe lifting operations by improving operational accuracy, improving safety, increasing efficiency, improving monitoring capabilities , and changing business needs. These control systems not only improve the performance of the crane, but also bring high economic benefits and ease of doing business.

 

 

Crane:The function of the crane is to steer the entire crane forward and backward along the length of the workshop. An electric motor provides the power and the reducer is reduced to rotate the wheels, thus realizing the longitudinal movement of the crane.

 

 

Trolley:The primary function of the trolley is to move goods picked up on the tracks on the bridge left and right. The trolley is equipped with a movement punch and limit switch to ensure safe operation. The electric motor drives the motion mechanism of the trolley to rotate back and forth on the ground to complete the lateral transport of the object.

Sketch:

 

 

 

 

 

Compact structure: 5 Ton Overhead Crane consists of two main beams and two end beams, forming a bridge structure. This design is not only light and load-bearing, but also has strong wind resistance.

Honeycomb design: Unique honeycomb design reduces the dead weight of the crane and increases the load capacity. This design also increases the wind resistance of the crane and is suitable for different working environments.

Strong lifting capacity: The lifting capacity of 5 Ton Overhead Cranes varies from 5 tons to hundreds of tons and can be adjusted according to the need of the job.

Simple operation: Modern 5 Ton Overhead Cranes are usually equipped with a remote control or console, making operation easier and more intuitive. This operation method reduces the operator's labor intensity and improves operating efficiency.

High safety: The advanced braking system and lifting height limiter ensure that the crane is safe and reliable during operation. These devices can respond quickly in emergency situations to ensure the safety of operators and equipment.

Easy to maintain: The design of the 5 Ton Overhead Crane is simple, and each component is easy to disassemble and install. This design not only reduces maintenance costs, but also makes regular maintenance work more convenient and efficient.

 

 

 

1. Transporting heavy equipment:

In factory workshops, 5 Ton Overhead Cranes are often used to transport heavy equipment and workpieces such as large mechanical components or assemblies. These cranes can accurately move and position these heavy objects, ensuring the continuity and efficiency of the manufacturing process.

Assembly line operations:

In assembly line manufacturing, double overhead cranes can be used as an important material transfer tool, they can improve production efficiency by transferring raw materials or semi-finished products between different stations.

Maintenance of equipment:

Cranes play an important role in the repair or replacement of railway equipment.

Raw material processing:

Mining, chemical raw materials in metallurgy and chemical industry. The double girder crane is used to handle a variety of raw materials and products.

Inventory management:

Cranes can organize and manage inventory in warehouses, optimizing the use of storage space by lifting and moving goods laterally.

 

 

 

 

 

 

 

Material Inspection

Quality Inspection: Strict quality inspection is carried out on the purchased raw materials to ensure that they meet the design requirements and national standards.

Material Storage: Qualified materials are stored according to classification to prevent corrosion or damage.

Cutting and Forming

Steel Cutting: Use plasma cutting, laser cutting or flame cutting and other technologies to cut the steel according to the size of the design drawing.

Forming Processing: Form the steel plate through bending, rolling, welding and other processes to manufacture the main beam, end beam and other structural parts.

Welding

Component Welding: The cut and formed steel parts are welded into the main structures such as the main beam, end beam and trolley. The welding process needs to be strictly controlled to ensure the structural strength and welding quality.

Weld Inspection: Use non-destructive testing technology (such as ultrasonic testing, radiographic testing) to inspect the welds to ensure that there are no cracks or other defects.

Machining

Precision Machining: Precision machining is performed on the key components of the crane, such as wheel sets, bearing seats, pulleys, etc., to ensure their dimensional accuracy and surface quality.

Assembly of the whole machine

General assembly: On the basis of pre-assembly, the overall assembly of the crane is carried out, including the final installation of the main beam, end beam, lifting mechanism, walking mechanism, etc.

Commissioning and testing

Under dynamic conditions, the operating performance of the crane is tested, including the testing of lifting, walking, steering and other functions. The overall size of the assembled bridge crane is checked to ensure that all dimensions meet the design requirements.

Spraying and anti-corrosion treatment

Surface treatment Rust removal: Rust removal on the surface of the crane, common methods include sandblasting, pickling, etc. Primer spraying: Spray anti-corrosion primer on the treated surface to prevent metal oxidation and corrosion. Topcoat spraying Color spraying: Spray topcoat according to customer requirements or industry standards to give the crane a protective and decorative effect. Marking: After spraying, mark the crane's identification information in accordance with the specifications, such as model, rated load, etc.

Factory and installation

Packaging and transportation

Packaging protection: Protectively package the key components of the crane to prevent damage during transportation. Transportation arrangement: According to the equipment size and transportation conditions, select a suitable transportation method to transport the crane to the customer's site.

Acceptance and delivery

Customer acceptance

On-site acceptance: The customer conducts on-site acceptance of the crane according to the contract requirements and technical specifications to check the performance and quality of the equipment.

Problem rectification: If any problems are found, the manufacturer needs to rectify them in time to ensure that the equipment fully meets the customer's requirements. Delivery and use Operation training: The manufacturer usually trains the customer's operators to ensure that they can operate the crane correctly and safely.

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