Mobile Gantry Crane 10 Ton
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Mobile Gantry Crane 10 Ton

A 10-ton mobile gantry crane is a versatile lifting solution designed for portability and ease of use in various industrial, construction, and warehouse settings.
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Product Introduction

Products Description

Capacity:

Lifting capacity of 10 metric tons (10,000 kg).

Suitable for heavy-duty applications like machinery handling, construction materials, and industrial loads.

Mobility:

Equipped with heavy-duty casters or wheels (often swivel & lockable) for easy movement.

Some models feature motorized travel for effortless repositioning.

Adjustability:

Height & Span Adjustable: Many models allow customization of beam height and width to fit different workspaces.

Collapsible Design: Some cranes can be disassembled for storage or transport.

Construction:

Steel Fabrication: High-grade steel for durability and stability.

Modular Design: Some systems allow extensions for wider spans.

Power Options:

Manual (Chain Hoist): Economical, operated by hand.

Electric Hoist: For smoother, faster lifting with reduced manual effort.

Safety Features:

Brakes & Locking Wheels for stability during lifts.

Overload Protection to prevent exceeding capacity.

Safety Latches on hooks.

 

Selection Considerations:

Span & Height: Ensure the crane fits your workspace (e.g., door clearance, aisle width).

Floor Conditions: Wheels must suit floor type (smooth concrete vs. rough terrain).

Hoist Type: Choose between manual (cheaper) or electric (efficient for frequent use).

Portability Needs: Fixed vs. mobile (some cranes require anchoring).

Standards Compliance: Look for CE, OSHA, or ASME certifications for safety.

 

Comparison with Other Lifting Equipment

Feature 10-Ton Mobile Gantry Crane Overhead Crane Forklift
Mobility ✅ High (wheeled) ❌ Fixed ✅ High
Capacity ✅ Up to 10+ tons ✅ 10+ tons ❌ Usually <5 tons
Installation ✅ No permanent setup needed ❌ Requires runway ✅ None
Cost ✅ Moderate ❌ High ✅ Moderate
Flexibility ✅ Adjustable span/height ❌ Fixed span ❌ Limited

 

Place of Origin:Henan, China

Warranty:2 years

Weight (KG):60000 kg

Video outgoing-inspection:Provided

Machinery Test Report:Provided

Application:warehouses,factory and other place

Crane type:box type gantry crane

Travelling speed:20m/min

Lifting mechanism:Electric Hoist

Control method:Ground Control+ Remote Control (customized)

Working duty:A5

Working Temperature:-20~+40℃

Industrial voltage:380V50HZ3Phanse or other

Color:Customised

Customization:Accepted

product-682-512

 

Pictures & Components

 

A 10-ton mobile gantry crane consists of several key components that work together to ensure safe and efficient lifting operations. Below is a breakdown of its major parts:

 

1. Main Structural Components

A. Frame (Gantry Structure)

Vertical Legs (Uprights):

Support the entire crane and bear the load.

Often height-adjustable via telescoping or pinned sections.

Top Beam (Bridge/Girder):

The horizontal beam that spans the work area.

Can be a single or double girder design (double girder offers higher stability for heavy loads).

Cross Braces (Diagonal Supports):

Reinforce the structure to prevent swaying under load.

product-815-726 product-781-586

B. Base & Mobility System

Wheel/Caster Assembly:

Heavy-duty swivel & fixed casters (often polyurethane or steel wheels).

May include braking/locking mechanisms for stability.

Outriggers (Optional):

Extendable supports for added stability during lifts.

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2. Lifting Mechanism

A. Hoist Unit

Electric Chain Hoist (Common for 10-ton capacity):

Motor-driven for smooth lifting.

Brands: Columbus McKinnon (CM), Kito, Demag, Harrington.

Wire Rope Hoist (For higher speeds/longer lifts):

Used in heavy industrial settings.

Manual Chain Hoist (Lever or Hand Chain):

Economical but requires manual effort (e.g., Tirfor-style).

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B. Trolley (Hoist Carrier)

Moves the hoist horizontally along the top beam.

Can be manual push or motorized (geared trolley for electric movement).

C. Lifting Accessories

Hook Block: Main lifting hook with safety latch.

Slings/Shackles: For attaching loads (not always included).

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3. Stability & Safety Components

Locking Pins/Bolts: Secure adjustable legs in place.

Load Limiter (Optional): Prevents overloading.

Anti-Collision Stops: Limits trolley movement at beam ends.

Warning Labels/Signage: Indicates capacity and safety instructions.

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4. Optional Add-Ons

Motorized Travel: Electric drive for moving the entire crane.

Radio Remote Control: For wireless operation.

Anchoring Kits: Bolt-down options for fixed use.

Light Kits: For low-light environments.

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Assembly & Maintenance Considerations

Modular Designs: Some cranes bolt together for easy transport/storage.

Lubrication Points: Wheels, trolley tracks, and hoist gears need regular maintenance.

Inspection Checklist: Daily checks for cracks, wheel alignment, and hook integrity.

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Sketch

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Main technical

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Advantages

A 10-ton mobile gantry crane offers several benefits over fixed cranes or other lifting solutions, making it a popular choice in various industries. Here are its key advantages:

1. Portability & Flexibility

Easy to Move: Equipped with heavy-duty casters or wheels, allowing relocation to different work areas.

No Permanent Installation: Unlike overhead cranes, it doesn't require structural support or runway beams.

Adjustable Height & Span: Many models can be modified to fit different workspaces or load sizes.

2. Cost-Effective

Lower Installation Costs: No need for building modifications or foundations.

Versatile Use: Replaces multiple fixed cranes in a facility.

No Power Infrastructure Required (for manual models): Works without electrical wiring.

3. High Load Capacity & Stability

10-ton capacity handles heavy industrial loads safely.

Sturdy steel construction with cross-bracing prevents tipping.

Locking wheels/outriggers enhance stability during lifts.

4. Easy to Operate & Maintain

Manual or electric hoist options (electric improves efficiency).

Minimal maintenance compared to complex overhead cranes.

Quick assembly/disassembly for storage or transport.

5. Safety Features

Overload protection (in some models).

Braking systems on wheels and hoists.

Secure locking mechanisms for adjustable parts.

 

Application:

This crane is widely used in industries requiring heavy lifting with mobility. Common applications include:

1. Manufacturing & Workshops

Moving machinery, molds, presses, and heavy equipment.

Assembly line support where flexibility is needed.

2. Construction & Steel Erection

Lifting steel beams, concrete panels, and construction materials.

Temporary lifting at job sites without fixed crane infrastructure.

3. Warehousing & Logistics

Loading/unloading heavy pallets, containers, and industrial goods.

Replacing forklifts in tight spaces where vertical lifting is required.

4. Automotive & Aerospace

Handling engines, fuselage parts, and large vehicle components.

Maintenance work where mobility is crucial.

5. Shipbuilding & Repair Yards

Installing ship engines, propellers, and large metal sections.

Portable solution for dry docks and repair areas.

6. Power Plants & Heavy Industries

Moving turbines, generators, and transformers.

Maintenance of large industrial equipment.

7. Event & Rigging Applications

Temporary staging for concert equipment, heavy sculptures, or stage setups.

 

Crane production procedure

 

The production procedure for a single beam traveling gantry crane involves several key stages, from design and material procurement to assembly, testing, and final delivery. Below is a step-by-step outline of the typical manufacturing process:

1. Design & Engineering
Customer Requirements Analysis: Determine lifting capacity, span, lifting height, duty cycle, and operating environment.

Structural Design:

Design the main girder (single box or I-beam structure).

Design end carriages (legs/wheels) and runway beams.

Select hoist/trolley type (electric or manual).

Load & Stress Calculations: Ensure compliance with standards (ISO, FEM, DIN, or ASME).

Electrical & Control System Design: Choose motors, brakes, limit switches, and control panels.

2. Material Procurement
Steel Plates & Profiles: High-quality Q235B/Q345B steel for main girders and supports.

Mechanical Components: Wheels, axles, bearings, gears, and couplings.

Electrical Components: Motors, cables, control panels, and safety devices.

3. Fabrication of Main Components
A. Main Girder Fabrication
Cutting: CNC plasma/oxy-fuel cutting for precision.

Welding: Automated submerged arc welding (SAW) for strong seams.

Straightening & Inspection: Ensure proper camber (pre-bend) and check for defects (UT/RT testing).

B. End Carriages & Legs
Frame Assembly: Welded steel construction with reinforced bracing.

Wheel & Bearing Installation: Machined wheels for smooth travel.

C. Hoist & Trolley
Pre-assembled Hoist: Electric chain hoist or wire rope hoist.

Trolley Frame: Fabricated to accommodate hoist movement.

4. Surface Treatment & Painting
Shot Blasting: Removes rust and improves paint adhesion.

Primer & Paint: Anti-corrosion coatings (epoxy + polyurethane).

5. Assembly
Girder & End Carriage Joining: Bolt or weld the main beam to legs.

Hoist/Trolley Installation: Mounted on the girder.

Electrical Wiring: Connect motors, controls, and safety devices.

6. Testing & Quality Control
Dimensional Inspection: Verify span, height, and alignment.

Load Testing:

Static Load Test: 125% of SWL (Safe Working Load).

Dynamic Load Test: 110% of SWL with operational checks.

Functional Tests: Travel, lifting, braking, and limit switch verification.

7. Disassembly & Packaging
For Shipment: Crane may be disassembled into modules (girder, legs, hoist).

Protective Packaging: Waterproof wrapping for sea transport.

8. Installation & Commissioning (On-Site)
Runway Preparation: Ensure level rails or ground support.

Reassembly: Bolt components together.

Final Testing: Operational checks under load.

9. Documentation & Delivery
Manual & Certificates: Include load test reports, CE/ISO certifications.

Training: Operator and maintenance guidance.

product-1200-824

 

Workshop view:

The company has installed an intelligent equipment management platform, and has installed 310 sets (sets) of handling and welding robots. After the completion of the plan, there will be more than 500 sets (sets), and the equipment networking rate will reach 95%. 32 welding lines have been put into use, 50 are planned to be installed, and the automation rate of the entire product line has reached 85%.

 

 

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