Gantry Crane 5 Ton

 

 

The Gantry Crane 5 Ton is a deformation of a bridge crane and is mainly used for loading and unloading operations in outdoor cargo yards, material yards, and bulk cargoes. ‌Its metal structure is like a door-shaped frame, ‌two legs are installed under the main beam, and ‌can walk directly on the track on the ground. ‌The structure of a Gantry Crane 5 Ton consists of two main beams and a metal frame. ‌A lifting trolley that can be lifted or swung horizontally is hung on the two main beams. ‌The advantages of this structure include saving metal usage, ‌compact structure, ‌light weight, ‌greater stiffness, ‌higher load-bearing capacity, and smooth and reliable operation. ‌

Warranty:1 Year

Weight (KG):34500 kg

Feature:Gantry Crane

Application:Outdoor stockyard

Control Method:Cabin control

 

 

Main beam: It is welded by section steel and steel plate, usually welded into a truss triangle. ‌The main beam is also equipped with trolley running rails.

Crane: It consists of a lower beam and a trolley. The trolley includes a driving wheel set and a driven wheel set. ‌This part includes components such as motors, ‌reducers, ‌gears, and wheel sets, and is responsible for the horizontal movement of the crane.

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Cab: ‌The frame is made of section steel, ‌the outer shell is made of thin steel plates welded to the frame, and ‌adopts a folded closed design. The electrical appliances, power distribution cabinets and circuits of the control mechanism are generally located in the driver's cab.

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The running mechanism of the trolley: It is similar to the running mechanism of the trolley. Through the transmission of the motor and the reducer, the round trip of the trolley is realized.

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Sketch:

 

 

 

 

Stable structure: The Gantry Crane 5 Ton adopts a box-shaped double-girder welded structure. This structure can enlarge the working space and facilitate transportation, installation and maintenance. In addition, it also adopts a truss (flower rack) structure, which can improve the overall stability and load-bearing capacity.

Smooth operation: The design of the Gantry Crane 5 Ton ensures its stability during operation and reduces vibration and shaking, thus improving work efficiency and safety.

High efficiency: This type of crane adopts flexible cable conduction and trolley conduction methods, as well as a variety of power supply methods to choose from, such as cable drum and sliding contact line type. These designs improve work efficiency.

Wide range of applications: Gantry Crane 5 Tons are suitable for various working environments and task requirements, including indoors and outdoors, docks, warehouses, factories, etc., and are designed to meet diverse usage scenarios.

Safe and reliable: This type of crane adopts a closed air-conditioned control room with a linkage control panel, which provides a good operating environment and vision while ensuring the safety and comfort of operation.

 

 

Industrial manufacturing: In the field of industrial manufacturing, double beam liftingThe machine is mainly used in large machinery, metal structure, metallurgy,Material handling and loading and unloading operations in casting and other production workshops.Through the use of double girder cranes, efficient,Accurate material positioning and handling improves production efficiency.

Construction site: In the construction field, double-girder cranes are mainly used for vertical transportation and loading and unloading of building materials. For example, in large construction projects, double girder cranes canIt is used for hoisting steel bars, prefabricated components and other building materials to improve construction efficiency.

Logistics and transportation: In the field of logistics and transportation, double-beam liftingThe machine is mainly used for loading, unloading and handling of goods. passDouble girder crane can realize rapid transportation of large quantities of goods

Loading, unloading and handling to improve logistics and transportation efficiency.

Port terminal: In the field of port terminal, double beam liftingThe machine is mainly used for loading and unloading operations of cargo ships. Double girder craneAble to complete loading, unloading and moving of goods quickly and accurately

transportation and improve the cargo handling capacity of port terminals.

 

 

 

 

 

 

Material Inspection

Quality Inspection: Strict quality inspection is carried out on the purchased raw materials to ensure that they meet the design requirements and national standards.

Material Storage: Qualified materials are stored according to classification to prevent corrosion or damage.

Cutting and Forming

Steel Cutting: Use plasma cutting, laser cutting or flame cutting and other technologies to cut the steel according to the size of the design drawing.

Forming Processing: Form the steel plate through bending, rolling, welding and other processes to manufacture the main beam, end beam and other structural parts.

Welding

Component Welding: The cut and formed steel parts are welded into the main structures such as the main beam, end beam and trolley. The welding process needs to be strictly controlled to ensure the structural strength and welding quality.

Weld Inspection: Use non-destructive testing technology (such as ultrasonic testing, radiographic testing) to inspect the welds to ensure that there are no cracks or other defects.

Machining

Precision Machining: Precision machining is performed on the key components of the crane, such as wheel sets, bearing seats, pulleys, etc., to ensure their dimensional accuracy and surface quality.

Assembly of the whole machine

General assembly: On the basis of pre-assembly, the overall assembly of the crane is carried out, including the final installation of the main beam, end beam, lifting mechanism, walking mechanism, etc.

Commissioning and testing

Under dynamic conditions, the operating performance of the crane is tested, including the testing of lifting, walking, steering and other functions. The overall size of the assembled bridge crane is checked to ensure that all dimensions meet the design requirements.

Spraying and anti-corrosion treatment

Surface treatment Rust removal: Rust removal on the surface of the crane, common methods include sandblasting, pickling, etc. Primer spraying: Spray anti-corrosion primer on the treated surface to prevent metal oxidation and corrosion. Topcoat spraying Color spraying: Spray topcoat according to customer requirements or industry standards to give the crane a protective and decorative effect. Marking: After spraying, mark the crane's identification information in accordance with the specifications, such as model, rated load, etc.

Factory and installation

Packaging and transportation

Packaging protection: Protectively package the key components of the crane to prevent damage during transportation. Transportation arrangement: According to the equipment size and transportation conditions, select a suitable transportation method to transport the crane to the customer's site.

Acceptance and delivery

Customer acceptance

On-site acceptance: The customer conducts on-site acceptance of the crane according to the contract requirements and technical specifications to check the performance and quality of the equipment.

Problem rectification: If any problems are found, the manufacturer needs to rectify them in time to ensure that the equipment fully meets the customer's requirements. Delivery and use Operation training: The manufacturer usually trains the customer's operators to ensure that they can operate the crane correctly and safely.

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